IDEAS home Printed from https://ideas.repec.org/a/spr/flsman/v35y2023i3d10.1007_s10696-022-09454-x.html
   My bibliography  Save this article

Improving coordination in assembly job shops: redesigning order release and dispatching

Author

Listed:
  • Jianjun Liu

    (Guangdong University of Technology)

  • Martin J. Land

    (University of Groningen)

  • Jos A. C. Bokhorst

    (University of Groningen)

  • Qingxin Chen

    (Guangdong University of Technology)

Abstract

Assembly job shops form an important part of make-to-order companies. These high-variety production environments are generally characterized by high shop loads and tight delivery dates. Coordinating the completion times of parts to guarantee a timely start of the assembly operations is complex. Most prior studies on coordination in assembly job shops mainly focus on priority dispatching rules, thereby neglecting the coordinating potential of order release decisions. While release and dispatching methods have been extensively studied in the literature, they lack the refined dynamic mechanisms that are needed to effectively coordinate assembly parts. This study refines order pool sequencing rules for order release by utilizing progress, urgency and load-related status information for coordination purposes. A new selection mechanism focusing on the timely release of critical parts is embedded in the release decision. Furthermore, a newly developed dynamic dispatching rule carefully coordinates parts to be assembled, once they are released to the shop floor. Simulation results show that the newly developed methods for dynamic coordination significantly outperform their static versions.

Suggested Citation

  • Jianjun Liu & Martin J. Land & Jos A. C. Bokhorst & Qingxin Chen, 2023. "Improving coordination in assembly job shops: redesigning order release and dispatching," Flexible Services and Manufacturing Journal, Springer, vol. 35(3), pages 669-697, September.
    • Handle: RePEc:spr:flsman:v:35:y:2023:i:3:d:10.1007_s10696-022-09454-x
    DOI: 10.1007/s10696-022-09454-x
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s10696-022-09454-x
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.
    File URL: https://libkey.io/10.1007/s10696-022-09454-x?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Land, Martin & Gaalman, Gerard, 1996. "Workload control concepts in job shops A critical assessment," International Journal of Production Economics, Elsevier, vol. 46(1), pages 535-548, December.
    2. Adam, Nabil R. & Bertrand, J. Will M. & Morehead, Diane C. & Surkis, Julius, 1993. "Due date assignment procedures with dynamically updated coefficients for multi-level assembly job shops," European Journal of Operational Research, Elsevier, vol. 68(2), pages 212-227, July.
    3. Kingsman, Brian G., 2000. "Modelling input-output workload control for dynamic capacity planning in production planning systems," International Journal of Production Economics, Elsevier, vol. 68(1), pages 73-93, October.
    4. Fernandes, Nuno O. & Thürer, Matthias & Silva, Cristóvão & Carmo-Silva, Sílvio, 2017. "Improving workload control order release: Incorporating a starvation avoidance trigger into continuous release," International Journal of Production Economics, Elsevier, vol. 194(C), pages 181-189.
    5. Kaustav Kundu & Martin J. Land & Alberto Portioli-Staudacher & Jos A. C. Bokhorst, 2021. "Order review and release in make-to-order flow shops: analysis and design of new methods," Flexible Services and Manufacturing Journal, Springer, vol. 33(3), pages 750-782, September.
    6. Sculli, D, 1987. "Priority dispatching rules in an assembly shop," Omega, Elsevier, vol. 15(1), pages 49-57.
    7. Holthaus, Oliver & Rajendran, Chandrasekharan, 1997. "Efficient dispatching rules for scheduling in a job shop," International Journal of Production Economics, Elsevier, vol. 48(1), pages 87-105, January.
    8. Sculli, Dominic, 1980. "Priority dispatching rules in job shops with assembly operations and random delays," Omega, Elsevier, vol. 8(2), pages 227-234.
    9. Matthias Thürer & Mark Stevenson & Ting Qu, 2016. "Job sequencing and selection within workload control order release: an assessment by simulation," International Journal of Production Research, Taylor & Francis Journals, vol. 54(4), pages 1061-1075, February.
    10. Stevenson, Mark & Hendry, Linda C., 2006. "Aggregate load-oriented workload control: A review and a re-classification of a key approach," International Journal of Production Economics, Elsevier, vol. 104(2), pages 676-693, December.
    11. Davide Mezzogori & Giovanni Romagnoli & Francesco Zammori, 2021. "Defining accurate delivery dates in make to order job-shops managed by workload control," Flexible Services and Manufacturing Journal, Springer, vol. 33(4), pages 956-991, December.
    12. Stevenson, Mark & Huang, Yuan & Hendry, Linda C. & Soepenberg, Erik, 2011. "The theory and practice of workload control: A research agenda and implementation strategy," International Journal of Production Economics, Elsevier, vol. 131(2), pages 689-700, June.
    13. Oosterman, Bas & Land, Martin & Gaalman, Gerard, 2000. "The influence of shop characteristics on workload control," International Journal of Production Economics, Elsevier, vol. 68(1), pages 107-119, October.
    14. Fredendall, Lawrence D. & Ojha, Divesh & Wayne Patterson, J., 2010. "Concerning the theory of workload control," European Journal of Operational Research, Elsevier, vol. 201(1), pages 99-111, February.
    15. Matthias Thürer & Martin J. Land & Mark Stevenson & Lawrence D. Fredendall & Moacir Godinho Filho, 2015. "Concerning Workload Control and Order Release: The Pre-Shop Pool Sequencing Decision," Production and Operations Management, Production and Operations Management Society, vol. 24(7), pages 1179-1192, July.
    16. Hendry, L. & Land, M. & Stevenson, M. & Gaalman, G., 2008. "Investigating implementation issues for workload control (WLC): A comparative case study analysis," International Journal of Production Economics, Elsevier, vol. 112(1), pages 452-469, March.
    17. Henrich, Peter & Land, Martin & Gaalman, Gerard, 2004. "Exploring applicability of the workload control concept," International Journal of Production Economics, Elsevier, vol. 90(2), pages 187-198, July.
    18. Rajendran, Chandrasekharan & Holthaus, Oliver, 1999. "A comparative study of dispatching rules in dynamic flowshops and jobshops," European Journal of Operational Research, Elsevier, vol. 116(1), pages 156-170, July.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Stefan Haeussler & Philipp Neuner & Matthias Thürer, 2023. "Balancing earliness and tardiness within workload control order release: an assessment by simulation," Flexible Services and Manufacturing Journal, Springer, vol. 35(2), pages 487-508, June.
    2. Fernandes, Nuno O. & Thürer, Matthias & Silva, Cristóvão & Carmo-Silva, Sílvio, 2017. "Improving workload control order release: Incorporating a starvation avoidance trigger into continuous release," International Journal of Production Economics, Elsevier, vol. 194(C), pages 181-189.
    3. Thürer, Matthias & Stevenson, Mark & Land, Martin J., 2016. "On the integration of input and output control: Workload Control order release," International Journal of Production Economics, Elsevier, vol. 174(C), pages 43-53.
    4. Kasper, T.A. Arno & Land, Martin J. & Teunter, Ruud H., 2023. "Towards System State Dispatching in High‐Variety Manufacturing," Omega, Elsevier, vol. 114(C).
    5. Kasper, T.A. Arno & Land, Martin J. & Teunter, Ruud H., 2023. "Non-hierarchical work-in-progress control in manufacturing," International Journal of Production Economics, Elsevier, vol. 257(C).
    6. Stevenson, Mark & Huang, Yuan & Hendry, Linda C. & Soepenberg, Erik, 2011. "The theory and practice of workload control: A research agenda and implementation strategy," International Journal of Production Economics, Elsevier, vol. 131(2), pages 689-700, June.
    7. Davide Mezzogori & Giovanni Romagnoli & Francesco Zammori, 2021. "Defining accurate delivery dates in make to order job-shops managed by workload control," Flexible Services and Manufacturing Journal, Springer, vol. 33(4), pages 956-991, December.
    8. Land, Martin J., 2009. "Cobacabana (control of balance by card-based navigation): A card-based system for job shop control," International Journal of Production Economics, Elsevier, vol. 117(1), pages 97-103, January.
    9. Henrich, Peter & Land, Martin & Gaalman, Gerard, 2006. "Grouping machines for effective workload control," International Journal of Production Economics, Elsevier, vol. 104(1), pages 125-142, November.
    10. Federica Costa & Alberto Portioli-Staudacher, 2021. "Labor flexibility integration in workload control in Industry 4.0 era," Operations Management Research, Springer, vol. 14(3), pages 420-433, December.
    11. Thürer, Matthias & Stevenson, Mark & Qu, Ting & Godinho Filho, Moacir, 2014. "The design of simple subcontracting rules for make-to-order shops: An assessment by simulation," European Journal of Operational Research, Elsevier, vol. 239(3), pages 854-864.
    12. Sagawa, Juliana Keiko & Oliveira, Allan Freitas & Mušič, Gašper & Land, Martin J. & Maluf, Arthur Sarro, 2023. "Smart workload input-output control of production systems: A proof of concept," European Journal of Operational Research, Elsevier, vol. 309(1), pages 286-305.
    13. Onay, Anita & Stampfer, Christina & Missbauer, Hubert, 2023. "A behavioral perspective on workload control concepts: The influence of order release on operators’ reaction behavior," International Journal of Production Economics, Elsevier, vol. 264(C).
    14. Missbauer, Hubert, 2009. "Models of the transient behaviour of production units to optimize the aggregate material flow," International Journal of Production Economics, Elsevier, vol. 118(2), pages 387-397, April.
    15. Matthias Thürer & Nuno O. Fernandes & Mark Stevenson, 2020. "Material Flow Control in High‐Variety Make‐to‐Order Shops: Combining COBACABANA and POLCA," Production and Operations Management, Production and Operations Management Society, vol. 29(9), pages 2138-2152, September.
    16. Thürer, Matthias & Land, Martin J. & Stevenson, Mark, 2014. "Card-based workload control for job shops: Improving COBACABANA," International Journal of Production Economics, Elsevier, vol. 147(PA), pages 180-188.
    17. Matthias Thürer & Mark Stevenson, 2021. "Material handling and order release control in high-variety make-to-order shops: an assessment by simulation," Operations Management Research, Springer, vol. 14(3), pages 494-506, December.
    18. Thürer, Matthias & Land, Martin J. & Stevenson, Mark & Fredendall, Lawrence D., 2016. "Card-based delivery date promising in high-variety manufacturing with order release control," International Journal of Production Economics, Elsevier, vol. 172(C), pages 19-30.
    19. Corti, Donatella & Pozzetti, Alessandro & Zorzini, Marta, 2006. "A capacity-driven approach to establish reliable due dates in a MTO environment," International Journal of Production Economics, Elsevier, vol. 104(2), pages 536-554, December.
    20. Stevenson, Mark & Hendry, Linda C., 2006. "Aggregate load-oriented workload control: A review and a re-classification of a key approach," International Journal of Production Economics, Elsevier, vol. 104(2), pages 676-693, December.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:flsman:v:35:y:2023:i:3:d:10.1007_s10696-022-09454-x. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.