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Solving integrated production and condition-based maintenance planning problems by MIP modeling

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  • Fahimeh Shamsaei

    (Université catholique de Louvain)

  • Mathieu Vyve

    (Université catholique de Louvain)

Abstract

It has been demonstrated that integrating maintenance scheduling and production planning can lead to substantial savings. However in these works the associated optimization problems are solved by enumerating all (exponentially many) maintenance schedules. This has led these researchers to either solve instances of very small sizes, or consider cyclic maintenance schedules only to limit the possibilities to a small (polynomial) number. We show here how to formulate these problems as (strong) mixed-integer linear programs, and then solve them using off-the-shelve MIP solvers. We demonstrate the efficiency of the proposed approach to solve problems of up to 10 products and 24 time periods, sizes that were simply unreachable before. We also illustrate the value of using non-cyclic maintenance schedules when the demand varies over time, with savings of up to 41 % compared to cyclic schedules.

Suggested Citation

  • Fahimeh Shamsaei & Mathieu Vyve, 2017. "Solving integrated production and condition-based maintenance planning problems by MIP modeling," Flexible Services and Manufacturing Journal, Springer, vol. 29(2), pages 184-202, June.
    • Handle: RePEc:spr:flsman:v:29:y:2017:i:2:d:10.1007_s10696-016-9244-8
    DOI: 10.1007/s10696-016-9244-8
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    References listed on IDEAS

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    1. Fitouhi, Mohamed-Chahir & Nourelfath, Mustapha, 2014. "Integrating noncyclical preventive maintenance scheduling and production planning for multi-state systems," Reliability Engineering and System Safety, Elsevier, vol. 121(C), pages 175-186.
    2. Fitouhi, Mohamed-Chahir & Nourelfath, Mustapha, 2012. "Integrating noncyclical preventive maintenance scheduling and production planning for a single machine," International Journal of Production Economics, Elsevier, vol. 136(2), pages 344-351.
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    8. Ben-Daya, Mohamed, 2002. "The economic production lot-sizing problem with imperfect production processes and imperfect maintenance," International Journal of Production Economics, Elsevier, vol. 76(3), pages 257-264, April.
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    Cited by:

    1. Xiufang Zhang & Tangbin Xia & Ershun Pan & Yuqing Li, 2022. "Integrated optimization on production scheduling and imperfect preventive maintenance considering multi-degradation and learning-forgetting effects," Flexible Services and Manufacturing Journal, Springer, vol. 34(2), pages 451-482, June.
    2. Alyne Toscano & Deisemara Ferreira & Reinaldo Morabito, 2019. "A decomposition heuristic to solve the two-stage lot sizing and scheduling problem with temporal cleaning," Flexible Services and Manufacturing Journal, Springer, vol. 31(1), pages 142-173, March.

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