IDEAS home Printed from https://ideas.repec.org/a/eee/reensy/v121y2014icp175-186.html
   My bibliography  Save this article

Integrating noncyclical preventive maintenance scheduling and production planning for multi-state systems

Author

Listed:
  • Fitouhi, Mohamed-Chahir
  • Nourelfath, Mustapha

Abstract

This paper integrates noncyclical preventive maintenance with tactical production planning in multi-state systems. The maintenance policy suggests noncyclical preventive replacements of components, and minimal repair on failed components. The model gives simultaneously the appropriate instants for preventive maintenance, and production planning decisions. It determines an integrated lot-sizing and preventive maintenance strategy of the system that will minimize the sum of preventive and corrective maintenance costs, setup costs, holding costs, backorder costs, and production costs, while satisfying the demand for all products over the entire horizon. The model is first solved by comparing the results of several multi-products capacitated lot-sizing problems. Then, for large-size problems, a simulated annealing algorithm is developed and illustrated through numerical experiments.

Suggested Citation

  • Fitouhi, Mohamed-Chahir & Nourelfath, Mustapha, 2014. "Integrating noncyclical preventive maintenance scheduling and production planning for multi-state systems," Reliability Engineering and System Safety, Elsevier, vol. 121(C), pages 175-186.
  • Handle: RePEc:eee:reensy:v:121:y:2014:i:c:p:175-186
    DOI: 10.1016/j.ress.2013.07.009
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0951832013002196
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.ress.2013.07.009?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Fitouhi, Mohamed-Chahir & Nourelfath, Mustapha, 2012. "Integrating noncyclical preventive maintenance scheduling and production planning for a single machine," International Journal of Production Economics, Elsevier, vol. 136(2), pages 344-351.
    2. Ashayeri, J. & Teelen, A. & Selen, W.J., 1995. "A production model and maintenance planning model for the process industry," Discussion Paper 1995-6, Tilburg University, Center for Economic Research.
    3. Nourelfath, Mustapha & Châtelet, Eric, 2012. "Integrating production, inventory and maintenance planning for a parallel system with dependent components," Reliability Engineering and System Safety, Elsevier, vol. 101(C), pages 59-66.
    4. Aghezzaf, E.H. & Jamali, M.A. & Ait-Kadi, D., 2007. "An integrated production and preventive maintenance planning model," European Journal of Operational Research, Elsevier, vol. 181(2), pages 679-685, September.
    5. Jin, Xiaoning & Li, Lin & Ni, Jun, 2009. "Option model for joint production and preventive maintenance system," International Journal of Production Economics, Elsevier, vol. 119(2), pages 347-353, June.
    6. Nourelfath, Mustapha & Châtelet, Eric & Nahas, Nabil, 2012. "Joint redundancy and imperfect preventive maintenance optimization for series–parallel multi-state degraded systems," Reliability Engineering and System Safety, Elsevier, vol. 103(C), pages 51-60.
    7. Gregory Levitin, 2005. "The Universal Generating Function in Reliability Analysis and Optimization," Springer Series in Reliability Engineering, Springer, number 978-1-84628-245-4, January.
    8. Rosqvist, T. & Laakso, K. & Reunanen, M., 2009. "Value-driven maintenance planning for a production plant," Reliability Engineering and System Safety, Elsevier, vol. 94(1), pages 97-110.
    9. Tang, Ou, 2004. "Simulated annealing in lot sizing problems," International Journal of Production Economics, Elsevier, vol. 88(2), pages 173-181, March.
    10. Bouleimen, K. & Lecocq, H., 2003. "A new efficient simulated annealing algorithm for the resource-constrained project scheduling problem and its multiple mode version," European Journal of Operational Research, Elsevier, vol. 149(2), pages 268-281, September.
    11. Budai-Balke, G. & Dekker, R. & Nicolai, R.P., 2006. "A review of planning models for maintenance and production," Econometric Institute Research Papers EI 2006-44, Erasmus University Rotterdam, Erasmus School of Economics (ESE), Econometric Institute.
    12. Ashayeri, J. & Teelen, A. & Selen, W.J., 1995. "A production model and maintenance planning model for the process industry," Other publications TiSEM d1553893-a00f-47fe-ae8a-b, Tilburg University, School of Economics and Management.
    13. Vatn, Jørn & Aven, Terje, 2010. "An approach to maintenance optimization where safety issues are important," Reliability Engineering and System Safety, Elsevier, vol. 95(1), pages 58-63.
    14. Loukil, Taicir & Teghem, Jacques & Fortemps, Philippe, 2007. "A multi-objective production scheduling case study solved by simulated annealing," European Journal of Operational Research, Elsevier, vol. 179(3), pages 709-722, June.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Esmaeil MEHDIZADEH & Amir Aydin Atashi ABKENAR, 2014. "Harmony Search Algorithm For Solvingâ Two Aggregate Production Planning Models With Breakdowns And Maintenance," Proceedings of the INTERNATIONAL MANAGEMENT CONFERENCE, Faculty of Management, Academy of Economic Studies, Bucharest, Romania, vol. 8(1), pages 306-320, November.
    2. Nourelfath, Mustapha & Châtelet, Eric, 2012. "Integrating production, inventory and maintenance planning for a parallel system with dependent components," Reliability Engineering and System Safety, Elsevier, vol. 101(C), pages 59-66.
    3. Mohammed Haoues & Mohammed Dahane & Nadia Kenza Mouss, 2019. "Outsourcing optimization in two-echelon supply chain network under integrated production-maintenance constraints," Journal of Intelligent Manufacturing, Springer, vol. 30(2), pages 701-725, February.
    4. Jiawen Hu & Zuhua Jiang & Hong Wang, 2017. "Joint Optimization of Production Plan and Preventive Maintenance Schedule by Stackelberg Game," Asia-Pacific Journal of Operational Research (APJOR), World Scientific Publishing Co. Pte. Ltd., vol. 34(04), pages 1-28, August.
    5. Fitouhi, Mohamed-Chahir & Nourelfath, Mustapha, 2012. "Integrating noncyclical preventive maintenance scheduling and production planning for a single machine," International Journal of Production Economics, Elsevier, vol. 136(2), pages 344-351.
    6. Chen, Yiming & Liu, Yu & Jiang, Tao, 2021. "Optimal maintenance strategy for multi-state systems with single maintenance capacity and arbitrarily distributed maintenance time," Reliability Engineering and System Safety, Elsevier, vol. 211(C).
    7. Nourelfath, Mustapha & Nahas, Nabil & Ben-Daya, Mohamed, 2016. "Integrated preventive maintenance and production decisions for imperfect processes," Reliability Engineering and System Safety, Elsevier, vol. 148(C), pages 21-31.
    8. Ali Salmasnia & Ali Talesh-Kazemi, 2022. "Integrating inventory planning, pricing and maintenance for perishable products in a two-component parallel manufacturing system with common cause failures," Operational Research, Springer, vol. 22(2), pages 1235-1265, April.
    9. Zhou, Yifan & Lin, Tian Ran & Sun, Yong & Bian, Yangqing & Ma, Lin, 2015. "An effective approach to reducing strategy space for maintenance optimisation of multistate series–parallel systems," Reliability Engineering and System Safety, Elsevier, vol. 138(C), pages 40-53.
    10. Fahimeh Shamsaei & Mathieu Vyve, 2017. "Solving integrated production and condition-based maintenance planning problems by MIP modeling," Flexible Services and Manufacturing Journal, Springer, vol. 29(2), pages 184-202, June.
    11. Daniel Owusu-Mensah & Ren Naifei & Lydia Brako & Priscilla Boateng & Williams Kweku Darkwah, 2020. "Analysis of Production System Management of Ghana¡¯s Food and Beverage Industry: Empirical evidence from Spare Parts Inventory Control, Production Quality and Maintenance Modeling," Journal of Food Industry, Macrothink Institute, vol. 4(1), pages 1-43, November.
    12. Ali Salmasnia & Ali Talesh-Kazemi & Mohammad Reza Maleki, 2022. "Joint optimization of inventory planning, maintenance policy and pricing for perishable complementary products by considering the product freshness and technology level," Economia e Politica Industriale: Journal of Industrial and Business Economics, Springer;Associazione Amici di Economia e Politica Industriale, vol. 49(4), pages 713-746, December.
    13. Tazi, Nacef & Châtelet, Eric & Bouzidi, Youcef, 2018. "How combined performance and propagation of failure dependencies affect the reliability of a MSS," Reliability Engineering and System Safety, Elsevier, vol. 169(C), pages 531-541.
    14. Aghezzaf, El-Houssaine & Khatab, Abdelhakim & Tam, Phuoc Le, 2016. "Optimizing production and imperfect preventive maintenance planning׳s integration in failure-prone manufacturing systems," Reliability Engineering and System Safety, Elsevier, vol. 145(C), pages 190-198.
    15. Liu, Yu & Zhang, Qin & Ouyang, Zhiyuan & Huang, Hong-Zhong, 2021. "Integrated production planning and preventive maintenance scheduling for synchronized parallel machines," Reliability Engineering and System Safety, Elsevier, vol. 215(C).
    16. Díaz Cazañas Ronald & De La Paz Martínez Estrella María & Delgado Sobrino Daynier Rolando & Košťál Peter & Mudriková Andrea, 2018. "Integrating Production and Maintenance Planning as an Element of Success at the Tactical Level: A Fuzzy Control Theory Approach," Research Papers Faculty of Materials Science and Technology Slovak University of Technology, Sciendo, vol. 26(42), pages 109-117, June.
    17. Ilkyeong Moon & Sanghyup Lee & Moonsoo Shin & Kwangyeol Ryu, 2016. "Evolutionary resource assignment for workload-based production scheduling," Journal of Intelligent Manufacturing, Springer, vol. 27(2), pages 375-388, April.
    18. Azizi, Fariba & Salari, Nooshin, 2023. "A novel condition-based maintenance framework for parallel manufacturing systems based on bivariate birth/birth–death processes," Reliability Engineering and System Safety, Elsevier, vol. 229(C).
    19. Li, Chun-yang & Chen, Xun & Yi, Xiao-shan & Tao, Jun-yong, 2010. "Heterogeneous redundancy optimization for multi-state series–parallel systems subject to common cause failures," Reliability Engineering and System Safety, Elsevier, vol. 95(3), pages 202-207.
    20. Luis F. Machado-Domínguez & Carlos D. Paternina-Arboleda & Jorge I. Vélez & Agustin Barrios-Sarmiento, 2021. "A memetic algorithm to address the multi-node resource-constrained project scheduling problem," Journal of Scheduling, Springer, vol. 24(4), pages 413-429, August.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:reensy:v:121:y:2014:i:c:p:175-186. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: https://www.journals.elsevier.com/reliability-engineering-and-system-safety .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.