IDEAS home Printed from https://ideas.repec.org/a/spr/annopr/v286y2020i1d10.1007_s10479-018-3099-1.html
   My bibliography  Save this article

Production planning and scheduling optimization model: a case of study for a glass container company

Author

Listed:
  • Laura Hervert-Escobar

    (Instituto Tecnológico de Estudios Superiores de Monterrey
    SINTEC)

  • Jesus Fabián López-Pérez

    (SINTEC)

Abstract

Based on a case study, this paper deals with the production planning and scheduling problem of the glass container industry. This is a facility production system that has a set of furnaces where the glass is produced in order to meet the demand, being afterwards distributed to a set of parallel molding machines. Due to huge setup times involved in a color changeover, manufacturers adopt their own mix of furnaces and machines to meet the needs of their customers as flexibly and efficiently as possible. In this paper we proposed an optimization model that maximizes the fulfillment of the demand considering typical constraints from the planning production formulation as well as real case production constraints such as the limited product changeovers and the minimum run length in a machine. The complexity of the proposed model is assessed by means of an industrial real instance.

Suggested Citation

  • Laura Hervert-Escobar & Jesus Fabián López-Pérez, 2020. "Production planning and scheduling optimization model: a case of study for a glass container company," Annals of Operations Research, Springer, vol. 286(1), pages 529-543, March.
    • Handle: RePEc:spr:annopr:v:286:y:2020:i:1:d:10.1007_s10479-018-3099-1
    DOI: 10.1007/s10479-018-3099-1
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s10479-018-3099-1
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.
    File URL: https://libkey.io/10.1007/s10479-018-3099-1?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. R. J. Paul, 1979. "A Production Scheduling Problem in the Glass-Container Industry," Operations Research, INFORMS, vol. 27(2), pages 290-302, April.
    2. Karina Copil & Martin Wörbelauer & Herbert Meyr & Horst Tempelmeier, 2017. "Simultaneous lotsizing and scheduling problems: a classification and review of models," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 39(1), pages 1-64, January.
    3. Wei, Wenchao & Guimarães, Luis & Amorim, Pedro & Almada-Lobo, Bernardo, 2017. "Tactical production and distribution planning with dependency issues on the production process," Omega, Elsevier, vol. 67(C), pages 99-114.
    4. Bernardo Almada-Lobo & Diego Klabjan & Maria Carravilla & José Oliveira, 2010. "Multiple machine continuous setup lotsizing with sequence-dependent setups," Computational Optimization and Applications, Springer, vol. 47(3), pages 529-552, November.
    5. Camargo, Victor C.B. & Toledo, Franklina M.B. & Almada-Lobo, Bernardo, 2014. "HOPS – Hamming-Oriented Partition Search for production planning in the spinning industry," European Journal of Operational Research, Elsevier, vol. 234(1), pages 266-277.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Wen-Hsien Tsai & Shang-Yu Lai & Chu-Lun Hsieh, 2023. "Exploring the impact of different carbon emission cost models on corporate profitability," Annals of Operations Research, Springer, vol. 322(1), pages 41-74, March.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Martin Wörbelauer & Herbert Meyr & Bernardo Almada-Lobo, 2019. "Simultaneous lotsizing and scheduling considering secondary resources: a general model, literature review and classification," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 41(1), pages 1-43, March.
    2. Karina Copil & Martin Wörbelauer & Herbert Meyr & Horst Tempelmeier, 2017. "Simultaneous lotsizing and scheduling problems: a classification and review of models," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 39(1), pages 1-64, January.
    3. Lee, Younsoo & Lee, Kyungsik, 2020. "Lot-sizing and scheduling in flat-panel display manufacturing process," Omega, Elsevier, vol. 93(C).
    4. Wolosewicz, Cathy & Dauzère-Pérès, Stéphane & Aggoune, Riad, 2015. "A Lagrangian heuristic for an integrated lot-sizing and fixed scheduling problem," European Journal of Operational Research, Elsevier, vol. 244(1), pages 3-12.
    5. Amorim, P. & Belo-Filho, M.A.F. & Toledo, F.M.B. & Almeder, C. & Almada-Lobo, B., 2013. "Lot sizing versus batching in the production and distribution planning of perishable goods," International Journal of Production Economics, Elsevier, vol. 146(1), pages 208-218.
    6. Melega, Gislaine Mara & de Araujo, Silvio Alexandre & Jans, Raf, 2018. "Classification and literature review of integrated lot-sizing and cutting stock problems," European Journal of Operational Research, Elsevier, vol. 271(1), pages 1-19.
    7. Wichmann, Matthias Gerhard & Johannes, Christoph & Spengler, Thomas Stefan, 2019. "Energy-oriented Lot-Sizing and Scheduling considering energy storages," International Journal of Production Economics, Elsevier, vol. 216(C), pages 204-214.
    8. Svoboda, Josef & Minner, Stefan & Yao, Man, 2021. "Typology and literature review on multiple supplier inventory control models," European Journal of Operational Research, Elsevier, vol. 293(1), pages 1-23.
    9. Quetschlich, Mathias & Moetz, André & Otto, Boris, 2021. "Optimisation model for multi-item multi-echelon supply chains with nested multi-level products," European Journal of Operational Research, Elsevier, vol. 290(1), pages 144-158.
    10. Oliveira, Washington A. & Fiorotto, Diego J. & Song, Xiang & Jones, Dylan F., 2021. "An extended goal programming model for the multiobjective integrated lot-sizing and cutting stock problem," European Journal of Operational Research, Elsevier, vol. 295(3), pages 996-1007.
    11. Mac Cawley, Alejandro & Maturana, Sergio & Pascual, Rodrigo & Tortorella, Guilherme Luz, 2022. "Scheduling wine bottling operations with multiple lines and sequence-dependent set-up times: Robust formulation and a decomposition solution approach," European Journal of Operational Research, Elsevier, vol. 303(2), pages 819-839.
    12. Carvalho, Desiree M. & Nascimento, Mariá C.V., 2022. "Hybrid matheuristics to solve the integrated lot sizing and scheduling problem on parallel machines with sequence-dependent and non-triangular setup," European Journal of Operational Research, Elsevier, vol. 296(1), pages 158-173.
    13. Pereira, Daniel Filipe & Oliveira, José Fernando & Carravilla, Maria Antónia, 2020. "Tactical sales and operations planning: A holistic framework and a literature review of decision-making models," International Journal of Production Economics, Elsevier, vol. 228(C).
    14. Pereira, Daniel Filipe & Oliveira, José Fernando & Carravilla, Maria Antónia, 2022. "Merging make-to-stock/make-to-order decisions into sales and operations planning: A multi-objective approach," Omega, Elsevier, vol. 107(C).
    15. Markus Hilbert & Andreas Dellnitz & Andreas Kleine, 2023. "Production planning under RTP, TOU and PPA considering a redox flow battery storage system," Annals of Operations Research, Springer, vol. 328(2), pages 1409-1436, September.
    16. Dziuba, Daryna & Almeder, Christian, 2023. "New construction heuristic for capacitated lot sizing problems," European Journal of Operational Research, Elsevier, vol. 311(3), pages 906-920.
    17. K. A. G. Araujo & E. G. Birgin & M. S. Kawamura & D. P. Ronconi, 2023. "Relax-and-Fix Heuristics Applied to a Real-World Lot Sizing and Scheduling Problem in the Personal Care Consumer Goods Industry," SN Operations Research Forum, Springer, vol. 4(2), pages 1-30, June.
    18. Otto, Alena & Li, Xiyu, 2020. "Product sequencing in multiple-piece-flow assembly lines," Omega, Elsevier, vol. 91(C).
    19. Richard, Pascal & Proust, Christian, 2000. "Maximizing benefits in short-term planning in bottle-glass industry," International Journal of Production Economics, Elsevier, vol. 64(1-3), pages 11-19, March.
    20. Rukundo Jean D'amour & Mukamuhirwa Floride & Nsigaye Alfred, 2020. "Effect of organic, inorganic fertilizers and their combination on vegetative growth and production of common bush beans RWR2245 variety in Rwanda," Journal of Applied and Physical Sciences, Prof. Vakhrushev Alexander, vol. 6(1), pages 18-24.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:annopr:v:286:y:2020:i:1:d:10.1007_s10479-018-3099-1. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.