IDEAS home Printed from https://ideas.repec.org/a/spr/orspec/v41y2019i1d10.1007_s00291-018-0536-0.html
   My bibliography  Save this article

Simultaneous lotsizing and scheduling considering secondary resources: a general model, literature review and classification

Author

Listed:
  • Martin Wörbelauer

    (University of Hohenheim)

  • Herbert Meyr

    (University of Hohenheim)

  • Bernardo Almada-Lobo

    (Universidade do Porto)

Abstract

Typical simultaneous lotsizing and scheduling models consider the limited capacity of the production system by respecting a maximum time the respective machines or production lines can be available. Further limitations of the production quantities can arise by the scarce availability of, e.g., setup tools, setup operators or raw materials which thus cannot be neglected in optimization models. In the literature on simultaneous lotsizing and scheduling, these production factors are called “secondary resources”. This paper provides a structured overview of the literature on simultaneous lotsizing and scheduling involving secondary resources. The proposed classification yields for the first time a unified view of scarce production factors. The insights about different types of secondary resources help to develop a new model formulation generalizing and extending the currently used approaches that are specific for some settings. Some illustrative examples demonstrate the functional principle and flexibility of this new formulation which can thus be used for a wide range of applications.

Suggested Citation

  • Martin Wörbelauer & Herbert Meyr & Bernardo Almada-Lobo, 2019. "Simultaneous lotsizing and scheduling considering secondary resources: a general model, literature review and classification," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 41(1), pages 1-43, March.
  • Handle: RePEc:spr:orspec:v:41:y:2019:i:1:d:10.1007_s00291-018-0536-0
    DOI: 10.1007/s00291-018-0536-0
    as

    Download full text from publisher

    File URL: http://link.springer.com/10.1007/s00291-018-0536-0
    File Function: Abstract
    Download Restriction: Access to the full text of the articles in this series is restricted.

    File URL: https://libkey.io/10.1007/s00291-018-0536-0?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Gary D. Eppen & R. Kipp Martin, 1987. "Solving Multi-Item Capacitated Lot-Sizing Problems Using Variable Redefinition," Operations Research, INFORMS, vol. 35(6), pages 832-848, December.
    2. Meyr, H., 2004. "Simultane Losgrößen- und Reihenfolgeplanung bei mehrstufiger kontinuierlicher Fertigung," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 36063, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    3. Hartmann, Sönke & Briskorn, Dirk, 2010. "A survey of variants and extensions of the resource-constrained project scheduling problem," European Journal of Operational Research, Elsevier, vol. 207(1), pages 1-14, November.
    4. Ferreira, Deisemara & Clark, Alistair R. & Almada-Lobo, Bernardo & Morabito, Reinaldo, 2012. "Single-stage formulations for synchronised two-stage lot sizing and scheduling in soft drink production," International Journal of Production Economics, Elsevier, vol. 136(2), pages 255-265.
    5. Christopher Suerie, 2005. "Time Continuity in Discrete Time Models," Lecture Notes in Economics and Mathematical Systems, Springer, number 978-3-540-27290-8, December.
    6. Tempelmeier, Horst & Buschkühl, Lisbeth, 2008. "Dynamic multi-machine lotsizing and sequencing with simultaneous scheduling of a common setup resource," International Journal of Production Economics, Elsevier, vol. 113(1), pages 401-412, May.
    7. Bernardo Almada-Lobo & Diego Klabjan & Maria Carravilla & José Oliveira, 2010. "Multiple machine continuous setup lotsizing with sequence-dependent setups," Computational Optimization and Applications, Springer, vol. 47(3), pages 529-552, November.
    8. Anantaram Balakrishnan & Joseph Geunes, 2000. "Requirements Planning with Substitutions: Exploiting Bill-of-Materials Flexibility in Production Planning," Manufacturing & Service Operations Management, INFORMS, vol. 2(2), pages 166-185, January.
    9. L. S. Lasdon & R. C. Terjung, 1971. "An Efficient Algorithm for Multi-Item Scheduling," Operations Research, INFORMS, vol. 19(4), pages 946-969, August.
    10. Gothe-Lundgren, Maud & T. Lundgren, Jan & A. Persson, Jan, 2002. "An optimization model for refinery production scheduling," International Journal of Production Economics, Elsevier, vol. 78(3), pages 255-270, August.
    11. Ferreira, Deisemara & Morabito, Reinaldo & Rangel, Socorro, 2009. "Solution approaches for the soft drink integrated production lot sizing and scheduling problem," European Journal of Operational Research, Elsevier, vol. 196(2), pages 697-706, July.
    12. Meyr, H., 2002. "Simultaneous Lotsizing and Scheduling on Parallel Machines," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 36065, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    13. Fleischmann, Bernhard, 1990. "The discrete lot-sizing and scheduling problem," European Journal of Operational Research, Elsevier, vol. 44(3), pages 337-348, February.
    14. Fleischmann, B. & Meyr, H., 1997. "The General Lotsizing and Scheduling Problem," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 36068, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    15. Camargo, Victor C.B. & Toledo, Franklina M.B. & Almada-Lobo, Bernardo, 2014. "HOPS – Hamming-Oriented Partition Search for production planning in the spinning industry," European Journal of Operational Research, Elsevier, vol. 234(1), pages 266-277.
    16. Meyr, Herbert & Mann, Matthias, 2013. "A decomposition approach for the General Lotsizing and Scheduling Problem for Parallel production Lines," European Journal of Operational Research, Elsevier, vol. 229(3), pages 718-731.
    17. V C B Camargo & F M B Toledo & B Almada-Lobo, 2012. "Three time-based scale formulations for the two-stage lot sizing and scheduling in process industries," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 63(11), pages 1613-1630, November.
    18. Drexl, Andreas & Haase, Knut, 1995. "Proportional lotsizing and scheduling," International Journal of Production Economics, Elsevier, vol. 40(1), pages 73-87, June.
    19. Karina Copil & Martin Wörbelauer & Herbert Meyr & Horst Tempelmeier, 2017. "Simultaneous lotsizing and scheduling problems: a classification and review of models," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 39(1), pages 1-64, January.
    20. Uday S. Karmarkar & Linus Schrage, 1985. "The Deterministic Dynamic Product Cycling Problem," Operations Research, INFORMS, vol. 33(2), pages 326-345, April.
    21. Meyr, Herbert, 2002. "Simultaneous lotsizing and scheduling on parallel machines," European Journal of Operational Research, Elsevier, vol. 139(2), pages 277-292, June.
    22. Horst Tempelmeier & Karina Copil, 2016. "Capacitated lot sizing with parallel machines, sequence-dependent setups, and a common setup operator," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 38(4), pages 819-847, October.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Herbert Meyr & Mirko Kiel, 2022. "Minimizing setups and waste when printing labels of consumer goods," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 44(3), pages 733-761, September.
    2. Iyer, Ananth V. & Vedantam, Aditya & Lacourbe, Paul, 2023. "Recycled content claims under demand benefit and supply uncertainty: Multi-period model and application to glasswool insulation," European Journal of Operational Research, Elsevier, vol. 309(2), pages 745-761.
    3. Mac Cawley, Alejandro & Maturana, Sergio & Pascual, Rodrigo & Tortorella, Guilherme Luz, 2022. "Scheduling wine bottling operations with multiple lines and sequence-dependent set-up times: Robust formulation and a decomposition solution approach," European Journal of Operational Research, Elsevier, vol. 303(2), pages 819-839.
    4. K. A. G. Araujo & E. G. Birgin & M. S. Kawamura & D. P. Ronconi, 2023. "Relax-and-Fix Heuristics Applied to a Real-World Lot Sizing and Scheduling Problem in the Personal Care Consumer Goods Industry," SN Operations Research Forum, Springer, vol. 4(2), pages 1-30, June.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Karina Copil & Martin Wörbelauer & Herbert Meyr & Horst Tempelmeier, 2017. "Simultaneous lotsizing and scheduling problems: a classification and review of models," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 39(1), pages 1-64, January.
    2. Alyne Toscano & Deisemara Ferreira & Reinaldo Morabito, 2019. "A decomposition heuristic to solve the two-stage lot sizing and scheduling problem with temporal cleaning," Flexible Services and Manufacturing Journal, Springer, vol. 31(1), pages 142-173, March.
    3. Mac Cawley, Alejandro & Maturana, Sergio & Pascual, Rodrigo & Tortorella, Guilherme Luz, 2022. "Scheduling wine bottling operations with multiple lines and sequence-dependent set-up times: Robust formulation and a decomposition solution approach," European Journal of Operational Research, Elsevier, vol. 303(2), pages 819-839.
    4. Meyr, Herbert & Mann, Matthias, 2013. "A decomposition approach for the General Lotsizing and Scheduling Problem for Parallel production Lines," European Journal of Operational Research, Elsevier, vol. 229(3), pages 718-731.
    5. Ferreira, Deisemara & Clark, Alistair R. & Almada-Lobo, Bernardo & Morabito, Reinaldo, 2012. "Single-stage formulations for synchronised two-stage lot sizing and scheduling in soft drink production," International Journal of Production Economics, Elsevier, vol. 136(2), pages 255-265.
    6. Wei, Wenchao & Guimarães, Luis & Amorim, Pedro & Almada-Lobo, Bernardo, 2017. "Tactical production and distribution planning with dependency issues on the production process," Omega, Elsevier, vol. 67(C), pages 99-114.
    7. Jans, Raf & Degraeve, Zeger, 2007. "Meta-heuristics for dynamic lot sizing: A review and comparison of solution approaches," European Journal of Operational Research, Elsevier, vol. 177(3), pages 1855-1875, March.
    8. Kaczmarczyk, Waldemar, 2020. "Valid inequalities for proportional lot-sizing and scheduling problem with fictitious microperiods," International Journal of Production Economics, Elsevier, vol. 219(C), pages 236-247.
    9. Józefowska, J. & Zimniak, A., 2008. "Optimization tool for short-term production planning and scheduling," International Journal of Production Economics, Elsevier, vol. 112(1), pages 109-120, March.
    10. Lee, Younsoo & Lee, Kyungsik, 2022. "New integer optimization models and an approximate dynamic programming algorithm for the lot-sizing and scheduling problem with sequence-dependent setups," European Journal of Operational Research, Elsevier, vol. 302(1), pages 230-243.
    11. Camargo, Victor C.B. & Toledo, Franklina M.B. & Almada-Lobo, Bernardo, 2014. "HOPS – Hamming-Oriented Partition Search for production planning in the spinning industry," European Journal of Operational Research, Elsevier, vol. 234(1), pages 266-277.
    12. Jans, R.F. & Degraeve, Z., 2005. "Modeling Industrial Lot Sizing Problems: A Review," ERIM Report Series Research in Management ERS-2005-049-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    13. Drexl, Andreas & Jordan, Carsten & Kimms, Alf, 1997. "Gruppierungs- und Reihenfolgeprobleme in der Fertigung," Manuskripte aus den Instituten für Betriebswirtschaftslehre der Universität Kiel 447, Christian-Albrechts-Universität zu Kiel, Institut für Betriebswirtschaftslehre.
    14. K. A. G. Araujo & E. G. Birgin & M. S. Kawamura & D. P. Ronconi, 2023. "Relax-and-Fix Heuristics Applied to a Real-World Lot Sizing and Scheduling Problem in the Personal Care Consumer Goods Industry," SN Operations Research Forum, Springer, vol. 4(2), pages 1-30, June.
    15. Masoumeh Mahdieh & Alistair Clark & Mehdi Bijari, 2018. "A novel flexible model for lot sizing and scheduling with non-triangular, period overlapping and carryover setups in different machine configurations," Flexible Services and Manufacturing Journal, Springer, vol. 30(4), pages 884-923, December.
    16. Guimarães, Luis & Klabjan, Diego & Almada-Lobo, Bernardo, 2014. "Modeling lotsizing and scheduling problems with sequence dependent setups," European Journal of Operational Research, Elsevier, vol. 239(3), pages 644-662.
    17. Matthias Gerhard Wichmann & Christoph Johannes & Thomas Stefan Spengler, 2019. "An extension of the general lot-sizing and scheduling problem (GLSP) with time-dependent energy prices," Journal of Business Economics, Springer, vol. 89(5), pages 481-514, July.
    18. Wolosewicz, Cathy & Dauzère-Pérès, Stéphane & Aggoune, Riad, 2015. "A Lagrangian heuristic for an integrated lot-sizing and fixed scheduling problem," European Journal of Operational Research, Elsevier, vol. 244(1), pages 3-12.
    19. Junqueira, Rogerio de Ávila Ribeiro & Morabito, Reinaldo, 2019. "Modeling and solving a sugarcane harvest front scheduling problem," International Journal of Production Economics, Elsevier, vol. 213(C), pages 150-160.
    20. Wichmann, Matthias Gerhard & Johannes, Christoph & Spengler, Thomas Stefan, 2019. "Energy-oriented Lot-Sizing and Scheduling considering energy storages," International Journal of Production Economics, Elsevier, vol. 216(C), pages 204-214.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:spr:orspec:v:41:y:2019:i:1:d:10.1007_s00291-018-0536-0. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Sonal Shukla or Springer Nature Abstracting and Indexing (email available below). General contact details of provider: http://www.springer.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.