IDEAS home Printed from https://ideas.repec.org/a/gam/jmathe/v7y2019i8p699-d254509.html
   My bibliography  Save this article

A Generalized Process Targeting Model and an Application Involving a Production Process with Multiple Products

Author

Listed:
  • Mohammad A. M. Abdel-Aal

    (Systems Engineering Department, King Fahd University of Petroleum and Minerals, P.O. Box 5063, Dhahran 31261, Saudi Arabia)

  • Shokri Z. Selim

    (Systems Engineering Department, King Fahd University of Petroleum and Minerals, P.O. Box 5063, Dhahran 31261, Saudi Arabia)

Abstract

This paper presents a generalized targeting model that subsumes most known targeting problems. In this paper, a recurrent state is defined as a condition that requires reprocessing or rework. The generalized model can accommodate one or two specifications limits and can be used for the following quality characteristics: The nominal-the-better, the larger-the-better, and the smaller-the-better. This model can be used to find the optimal mean of a quality characteristic, as well as the optimal specification limits. In addition, the paper studies the conditions under which the solution to the proposed model can provide a global solution. The paper shows that, for some of the special cases and under very general conditions, the optimal lower limit should be zero and the optimal upper limit should be infinity. This paper proves that the expected profits improve for the case where only a lower limit on the quality characteristic is used, if a recurrent state is included by adding an optimized upper limit. A special case of the model is used to study the problem of determining a common mean for multiple products, as well as the optimal upper specification limits for each product. A solution procedure for maximizing the expected profits and obtaining the optimal solution is introduced. A numerical example is presented.

Suggested Citation

  • Mohammad A. M. Abdel-Aal & Shokri Z. Selim, 2019. "A Generalized Process Targeting Model and an Application Involving a Production Process with Multiple Products," Mathematics, MDPI, vol. 7(8), pages 1-17, August.
  • Handle: RePEc:gam:jmathe:v:7:y:2019:i:8:p:699-:d:254509
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2227-7390/7/8/699/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2227-7390/7/8/699/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Bai, Do Sun & Lee, Min Koo, 1993. "Optimal target values for a filling process when inspection is based on a correlated variable," International Journal of Production Economics, Elsevier, vol. 32(3), pages 327-334, November.
    2. Raza, Syed Asif & Turiac, Mihaela, 2016. "Joint optimal determination of process mean, production quantity, pricing, and market segmentation with demand leakage," European Journal of Operational Research, Elsevier, vol. 249(1), pages 312-326.
    3. Lee, Min Koo & Elsayed, Elsayed A., 2002. "Process mean and screening limits for filling processes under two-stage screening procedure," European Journal of Operational Research, Elsevier, vol. 138(1), pages 118-126, April.
    4. Lin, Yu-Chang & Chou, Chao-Yu, 2005. "On the design of variable sample size and sampling intervals charts under non-normality," International Journal of Production Economics, Elsevier, vol. 96(2), pages 249-261, May.
    5. Bowling, Shannon R. & Khasawneh, Mohammad T. & Kaewkuekool, Sittichai & Cho, Byung Rae, 2004. "A Markovian approach to determining optimum process target levels for a multi-stage serial production system," European Journal of Operational Research, Elsevier, vol. 159(3), pages 636-650, December.
    6. Darwish, M.A. & Abdulmalek, F. & Alkhedher, M., 2013. "Optimal selection of process mean for a stochastic inventory model," European Journal of Operational Research, Elsevier, vol. 226(3), pages 481-490.
    7. Lee, Min Koo & Jang, Joong Soon, 1997. "The optimum target values for a production process with three-class screening," International Journal of Production Economics, Elsevier, vol. 49(2), pages 91-99, April.
    8. Lee, Min Koo & Kwon, Hyuck Moo & Hong, Sung Hoon & Kim, Young Jin, 2007. "Determination of the optimum target value for a production process with multiple products," International Journal of Production Economics, Elsevier, vol. 107(1), pages 173-178, May.
    9. Selim, Shokri Z. & Al-Zu'bi, Walid K., 2011. "Optimal means for continuous processes in series," European Journal of Operational Research, Elsevier, vol. 210(3), pages 618-623, May.
    10. Chung-Ho Chen & Chao-Yu Chou, 2005. "Determining the Optimum Process Mean under a Log-normal Distribution," Quality & Quantity: International Journal of Methodology, Springer, vol. 39(1), pages 119-124, February.
    11. Roan, Jinshyang & Gong, Linguo & Tang, Kwei, 2000. "Joint determination of process mean, production run size and material order quantity for a container-filling process," International Journal of Production Economics, Elsevier, vol. 63(3), pages 303-317, January.
    12. Roan, Jinshyang & Gong, Linguo & Tang, Kwei, 1997. "Process mean determination under constant raw material supply," European Journal of Operational Research, Elsevier, vol. 99(2), pages 353-365, June.
    13. Chung-Ho Chen, 2004. "Determining the Optimum Process Mean of a One-sided Specification Limit with the Linear Quality Loss Function of Product," Journal of Applied Statistics, Taylor & Francis Journals, vol. 31(6), pages 693-703.
    14. Pulak, M. F. S. & Al-Sultan, K. S., 1996. "The optimum targeting for a single filling operation with rectifying inspection," Omega, Elsevier, vol. 24(6), pages 727-733, December.
    15. Darwish, M.A., 2009. "Economic selection of process mean for single-vendor single-buyer supply chain," European Journal of Operational Research, Elsevier, vol. 199(1), pages 162-169, November.
    16. Williams, William W. & Tang, Kwei & Gong, Linguo, 2000. "Process improvement for a container-filling process with random shifts," International Journal of Production Economics, Elsevier, vol. 66(1), pages 23-31, June.
    17. D. C. Bettes, 1962. "Finding an Optimum Target Value in Relation to a Fixed Lower Limit and an Arbitrary Upper Limit," Journal of the Royal Statistical Society Series C, Royal Statistical Society, vol. 11(3), pages 202-210, November.
    18. Rahim, M. A. & Banerjee, P. K., 1988. "Optimal production run for a process with random linear drift," Omega, Elsevier, vol. 16(4), pages 347-351.
    19. Al-Sultan, K. S. & Al-Fawzan, M. A., 1997. "An extension of Rahim and Banerjee's model for a process with upper and lower specification limits," International Journal of Production Economics, Elsevier, vol. 53(3), pages 265-280, December.
    20. Lee, Min Koo & Kim, Gwang Sub, 1994. "Determination of the optimal target values for a filling process when inspection is based on a correlated variable," International Journal of Production Economics, Elsevier, vol. 37(2-3), pages 205-213, December.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Darwish, M.A. & Abdulmalek, F. & Alkhedher, M., 2013. "Optimal selection of process mean for a stochastic inventory model," European Journal of Operational Research, Elsevier, vol. 226(3), pages 481-490.
    2. Darwish, M.A., 2009. "Economic selection of process mean for single-vendor single-buyer supply chain," European Journal of Operational Research, Elsevier, vol. 199(1), pages 162-169, November.
    3. Raza, Syed Asif & Turiac, Mihaela, 2016. "Joint optimal determination of process mean, production quantity, pricing, and market segmentation with demand leakage," European Journal of Operational Research, Elsevier, vol. 249(1), pages 312-326.
    4. Chen, Chung-Ho & Lai, Min-Tsai, 2007. "Determining the optimum process mean based on quadratic quality loss function and rectifying inspection plan," European Journal of Operational Research, Elsevier, vol. 182(2), pages 755-763, October.
    5. Goethals, Paul L. & Cho, Byung Rae, 2011. "Reverse programming the optimal process mean problem to identify a factor space profile," European Journal of Operational Research, Elsevier, vol. 215(1), pages 204-217, November.
    6. Dodd, Christopher S. & Scanlan, James & Wiseall, Steve, 2021. "Generalising optimal mean setting for any number and combination of serial and parallel manufacturing operations," International Journal of Production Economics, Elsevier, vol. 236(C).
    7. Hariga, Moncer A. & Al-Fawzan, M.A., 2005. "Joint determination of target value and production run for a process with multiple markets," International Journal of Production Economics, Elsevier, vol. 96(2), pages 201-212, May.
    8. Williams, William W. & Tang, Kwei & Gong, Linguo, 2000. "Process improvement for a container-filling process with random shifts," International Journal of Production Economics, Elsevier, vol. 66(1), pages 23-31, June.
    9. Lee, Min Koo & Jang, Joong Soon, 1997. "The optimum target values for a production process with three-class screening," International Journal of Production Economics, Elsevier, vol. 49(2), pages 91-99, April.
    10. Lee, Min Koo & Kwon, Hyuck Moo & Hong, Sung Hoon & Kim, Young Jin, 2007. "Determination of the optimum target value for a production process with multiple products," International Journal of Production Economics, Elsevier, vol. 107(1), pages 173-178, May.
    11. Chen, Chung-Ho & Lai, Min-Tsai, 2007. "Economic manufacturing quantity, optimum process mean, and economic specification limits setting under the rectifying inspection plan," European Journal of Operational Research, Elsevier, vol. 183(1), pages 336-344, November.
    12. Shin, Sangmun & Kongsuwon, Pauline & Cho, Byung Rae, 2010. "Development of the parametric tolerance modeling and optimization schemes and cost-effective solutions," European Journal of Operational Research, Elsevier, vol. 207(3), pages 1728-1741, December.
    13. del Castillo, Enrique & Beretta, Alessia & Semeraro, Quirico, 2017. "Optimal setup of a multihead weighing machine," European Journal of Operational Research, Elsevier, vol. 259(1), pages 384-393.
    14. Hong, Sung Hoon & Cho, Byung Rae, 2007. "Joint optimization of process target mean and tolerance limits with measurement errors under multi-decision alternatives," European Journal of Operational Research, Elsevier, vol. 183(1), pages 327-335, November.
    15. Lee, Min Koo & Elsayed, Elsayed A., 2002. "Process mean and screening limits for filling processes under two-stage screening procedure," European Journal of Operational Research, Elsevier, vol. 138(1), pages 118-126, April.
    16. Selim, Shokri Z. & Al-Zu'bi, Walid K., 2011. "Optimal means for continuous processes in series," European Journal of Operational Research, Elsevier, vol. 210(3), pages 618-623, May.
    17. Chung-Ho Chen, 2010. "A note on some modified Pulak and Al-Sultan's model," Journal of Applied Statistics, Taylor & Francis Journals, vol. 37(3), pages 461-472.
    18. Bera, Sasadhar & Mukherjee, Indrajit, 2016. "A multistage and multiple response optimization approach for serial manufacturing system," European Journal of Operational Research, Elsevier, vol. 248(2), pages 444-452.
    19. Hong, Sung Hoon & Kim, Sang Boo & Kwon, Hyuck Moo & Lee, Min Koo, 1998. "Economic design of screening procedures when the rejected items are reprocessed," European Journal of Operational Research, Elsevier, vol. 108(1), pages 65-73, July.
    20. Roan, Jinshyang & Gong, Linguo & Tang, Kwei, 1997. "Process mean determination under constant raw material supply," European Journal of Operational Research, Elsevier, vol. 99(2), pages 353-365, June.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jmathe:v:7:y:2019:i:8:p:699-:d:254509. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.