IDEAS home Printed from https://ideas.repec.org/a/gam/jlogis/v5y2021i4p89-d698409.html
   My bibliography  Save this article

Logistics Work, Ergonomics and Social Sustainability: Empirical Musculoskeletal System Strain Assessment in Retail Intralogistics

Author

Listed:
  • Dominic Loske

    (Chair of Production and Logistics, Georg-August-University of Göttingen, 37073 Göttingen, Germany)

  • Matthias Klumpp

    (Chair of Production and Logistics, Georg-August-University of Göttingen, 37073 Göttingen, Germany
    Fraunhofer Institute for Material Flow and Logistics (IML) Dortmund, 44227 Dortmund, Germany
    FOM University of Applied Sciences, 45141 Essen, Germany)

  • Maria Keil

    (Chair of Production and Logistics, Georg-August-University of Göttingen, 37073 Göttingen, Germany
    FOM University of Applied Sciences, 45141 Essen, Germany)

  • Thomas Neukirchen

    (FOM University of Applied Sciences, 45141 Essen, Germany)

Abstract

Background: A large proportion of logistics jobs still rely on manual labor and therefore place a physical strain on employees. This includes the handling of heavy goods and physiologically unfavorable postures. Such issues pose a risk for employee health and work capability. This article provides a detailed empirical analysis and a decision process structure for the allocation of ergonomic measures in warehousing and intralogistics processes. Methods: The methodological basis is a load assessment of the musculoskeletal system in retail intralogistics. Based on the established measurements systems CUELA and OWAS, the specific loads on employees are assessed for four typical logistics workplace settings. These are combined with standards for efficient decision rules regarding contracting and developing ergonomic improvements. Results: The results suggest an increased risk of long-term low back injury for the selected four standard work situations in warehousing and likely apply to similar work environments in logistics. Using measures, posture descriptions, and international standards, we show how already few threshold values serve as sufficient conditions to decide if ergonomic interventions are required. Conclusions: The specific contribution is characterized by the combination of literature review results, empirical results, and the identification and discussion of specific mitigation measures. These elements are focused on the highly relevant ergonomic situation of logistics workers and present a unique contribution towards the knowledge base in this field due to the multi-perspective approach.

Suggested Citation

  • Dominic Loske & Matthias Klumpp & Maria Keil & Thomas Neukirchen, 2021. "Logistics Work, Ergonomics and Social Sustainability: Empirical Musculoskeletal System Strain Assessment in Retail Intralogistics," Logistics, MDPI, vol. 5(4), pages 1-25, December.
  • Handle: RePEc:gam:jlogis:v:5:y:2021:i:4:p:89-:d:698409
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2305-6290/5/4/89/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2305-6290/5/4/89/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Patrick Hullegie & Tobias J. Klein, 2010. "The effect of private health insurance on medical care utilization and self‐assessed health in Germany," Health Economics, John Wiley & Sons, Ltd., vol. 19(9), pages 1048-1062, September.
    2. Neumann, W.P. & Dul, J., 2010. "Human Factors: Spanning the Gap between OM & HRM," ERIM Report Series Research in Management ERS-2010-020-LIS, Erasmus Research Institute of Management (ERIM), ERIM is the joint research institute of the Rotterdam School of Management, Erasmus University and the Erasmus School of Economics (ESE) at Erasmus University Rotterdam.
    3. Winkelhaus, S. & Sgarbossa, F. & Calzavara, M. & Grosse, E. H., 2018. "The effects of human fatigue on learning in order picking - an explorative experimental investigation," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 107345, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    4. David H. Autor & Frank Levy & Richard J. Murnane, 2003. "The skill content of recent technological change: an empirical exploration," Proceedings, Federal Reserve Bank of San Francisco, issue Nov.
    5. Daria Battini & Martina Calzavara & Alessandro Persona & Fabio Sgarbossa, 2017. "Additional effort estimation due to ergonomic conditions in order picking systems," International Journal of Production Research, Taylor & Francis Journals, vol. 55(10), pages 2764-2774, May.
    6. Diefenbach, Heiko & Emde, Simon & Glock, C. H., 2020. "Loading tow trains ergonomically for just-in-time part supply," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 119467, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    7. Scott M. Shafer & David A. Nembhard & Mustafa V. Uzumeri, 2001. "The Effects of Worker Learning, Forgetting, and Heterogeneity on Assembly Line Productivity," Management Science, INFORMS, vol. 47(12), pages 1639-1653, December.
    8. Calzavara, M. & Glock, C. H. & Grosse, E. H. & Persona, A. & Sgarbossa, F., 2017. "Analysis of economic and ergonomic performance measures of different rack layouts in an order picking warehouse," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 82127, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    9. David H. Autor, 2015. "Why Are There Still So Many Jobs? The History and Future of Workplace Automation," Journal of Economic Perspectives, American Economic Association, vol. 29(3), pages 3-30, Summer.
    10. Grosse, E. H. & Glock, C. H. & Jaber, M. Y., 2013. "The effect of worker learning and forgetting on storage reassignment decisions in order picking systems," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 62648, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    11. Diefenbach, Heiko & Emde, Simon & Glock, Christoph H., 2020. "Loading tow trains ergonomically for just-in-time part supply," European Journal of Operational Research, Elsevier, vol. 284(1), pages 325-344.
    12. Setayesh, A. & Grosse, E. H. & Glock, C. H. & Neumann, P., 2022. "Determining the source of human-system errors in manual order picking with respect to human factors," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 134444, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    13. de Koster, Rene & Le-Duc, Tho & Roodbergen, Kees Jan, 2007. "Design and control of warehouse order picking: A literature review," European Journal of Operational Research, Elsevier, vol. 182(2), pages 481-501, October.
    14. Grosse, E. H. & Glock, C. H., 2015. "The effect of worker learning on manual order picking processes," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 69316, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    15. Fansen Kong, 2019. "Development of metric method and framework model of integrated complexity evaluations of production process for ergonomics workstations," International Journal of Production Research, Taylor & Francis Journals, vol. 57(8), pages 2429-2445, April.
    16. Battini, D. & Glock, C. H. & Grosse, E. H. & Persona, A. & Sgarbossa, F., 2016. "Human energy expenditure in order picking storage assignment: a bi-objective method," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 77307, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    17. Grosse, E. H. & Glock, C. H., 2013. "An experimental investigation of learning effects in order picking systems," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 58990, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    18. Grosse, E. H. & Glock, C. H. & Jaber, M. Y. & Neumann, W. P., 2015. "Incorporating human factors in order picking planning models: framework and research opportunities," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 65237, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    19. Winkelhaus, S. & Sgarbossa, F. & Calzavara, M. & Grosse, E. H., 2018. "The effects of human fatigue on learning in order picking: an explorative experimental investigation," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 105506, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    20. Glock, C. H. & Grosse, E. H. & Abedinnia, Hamid & Emde, Simon, 2019. "An integrated model to improve ergonomic and economic performance in order picking by rotating pallets," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 106923, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    21. Grosse, Eric H. & Glock, Christoph H., 2015. "The effect of worker learning on manual order picking processes," International Journal of Production Economics, Elsevier, vol. 170(PC), pages 882-890.
    22. Matteo M. Savino & Carlo Riccio & Marialuisa Menanno, 2020. "Empirical study to explore the impact of ergonomics on workforce scheduling," International Journal of Production Research, Taylor & Francis Journals, vol. 58(2), pages 415-433, January.
    23. Eric H. Grosse & Christoph H. Glock & Mohamad Y. Jaber & W. Patrick Neumann, 2015. "Incorporating human factors in order picking planning models: framework and research opportunities," International Journal of Production Research, Taylor & Francis Journals, vol. 53(3), pages 695-717, February.
    24. Karen Donohue & Özalp Özer, 2020. "Behavioral Operations: Past, Present, and Future," Manufacturing & Service Operations Management, INFORMS, vol. 22(1), pages 191-202, January.
    25. Luca Gualtieri & Ilaria Palomba & Fabio Antonio Merati & Erwin Rauch & Renato Vidoni, 2020. "Design of Human-Centered Collaborative Assembly Workstations for the Improvement of Operators’ Physical Ergonomics and Production Efficiency: A Case Study," Sustainability, MDPI, vol. 12(9), pages 1-23, April.
    26. Glock, Christoph H. & Grosse, Eric H. & Abedinnia, Hamid & Emde, Simon, 2019. "An integrated model to improve ergonomic and economic performance in order picking by rotating pallets," European Journal of Operational Research, Elsevier, vol. 273(2), pages 516-534.
    27. Petersen, Charles G. & Aase, Gerald, 2004. "A comparison of picking, storage, and routing policies in manual order picking," International Journal of Production Economics, Elsevier, vol. 92(1), pages 11-19, November.
    28. Fragapane, Giuseppe & de Koster, René & Sgarbossa, Fabio & Strandhagen, Jan Ola, 2021. "Planning and control of autonomous mobile robots for intralogistics: Literature review and research agenda," European Journal of Operational Research, Elsevier, vol. 294(2), pages 405-426.
    29. Mowrey, Corinne H. & Parikh, Pratik J., 2014. "Mixed-width aisle configurations for order picking in distribution centers," European Journal of Operational Research, Elsevier, vol. 232(1), pages 87-97.
    30. Yang, Peng & Zhao, Zhijie & Guo, Huijie, 2020. "Order batch picking optimization under different storage scenarios for e-commerce warehouses," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 136(C).
    31. Loske, Dominic & Klumpp, Matthias, 2021. "Human-AI collaboration in route planning: An empirical efficiency-based analysis in retail logistics," International Journal of Production Economics, Elsevier, vol. 241(C).
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Glock, Christoph H. & Grosse, Eric H. & Abedinnia, Hamid & Emde, Simon, 2019. "An integrated model to improve ergonomic and economic performance in order picking by rotating pallets," European Journal of Operational Research, Elsevier, vol. 273(2), pages 516-534.
    2. Loske, Dominic & Klumpp, Matthias & Grosse, Eric H. & Modica, Tiziana & Glock, Christoph H., 2023. "Storage systems’ impact on order picking time: An empirical economic analysis of flow-rack storage systems," International Journal of Production Economics, Elsevier, vol. 261(C).
    3. Kumar, Suryakant & Sheu, Jiuh-Biing & Kundu, Tanmoy, 2023. "Planning a parts-to-picker order picking system with consideration of the impact of perceived workload," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 173(C).
    4. Heiko Diefenbach & Simon Emde & Christoph H. Glock & Eric H. Grosse, 2022. "New solution procedures for the order picker routing problem in U-shaped pick areas with a movable depot," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 44(2), pages 535-573, June.
    5. I. Kudelska & G. Pawłowski, 2020. "Influence of assortment allocation management in the warehouse on the human workload," Central European Journal of Operations Research, Springer;Slovak Society for Operations Research;Hungarian Operational Research Society;Czech Society for Operations Research;Österr. Gesellschaft für Operations Research (ÖGOR);Slovenian Society Informatika - Section for Operational Research;Croatian Operational Research Society, vol. 28(2), pages 779-795, June.
    6. Jiuh‐Biing Sheu & Tsan‐Ming Choi, 2023. "Can we work more safely and healthily with robot partners? A human‐friendly robot–human‐coordinated order fulfillment scheme," Production and Operations Management, Production and Operations Management Society, vol. 32(3), pages 794-812, March.
    7. Giannikas, Vaggelis & Lu, Wenrong & Robertson, Brian & McFarlane, Duncan, 2017. "An interventionist strategy for warehouse order picking: Evidence from two case studies," International Journal of Production Economics, Elsevier, vol. 189(C), pages 63-76.
    8. Zhang, Jun & Liu, Feng & Tang, Jiafu & Li, Yanhui, 2019. "The online integrated order picking and delivery considering Pickers’ learning effects for an O2O community supermarket," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 123(C), pages 180-199.
    9. Diefenbach, Heiko & Emde, Simon & Glock, Christoph H., 2020. "Loading tow trains ergonomically for just-in-time part supply," European Journal of Operational Research, Elsevier, vol. 284(1), pages 325-344.
    10. Stefan Fedtke & Nils Boysen & Patrick Schumacher, 2023. "In-line kitting for part feeding of assembly lines: workload balancing and storage assignment to reduce the workers’ walking effort," OR Spectrum: Quantitative Approaches in Management, Springer;Gesellschaft für Operations Research e.V., vol. 45(3), pages 717-758, September.
    11. Vasiliki Kapou & Stavros T. Ponis & George Plakas & Eleni Aretoulaki, 2022. "An Innovative Layout Design and Storage Assignment Method for Manual Order Picking with Respect to Ergonomic Criteria," Logistics, MDPI, vol. 6(4), pages 1-21, December.
    12. Maria A. M. Trindade & Paulo S. A. Sousa & Maria R. A. Moreira, 2022. "Ramping up a heuristic procedure for storage location assignment problem with precedence constraints," Flexible Services and Manufacturing Journal, Springer, vol. 34(3), pages 646-669, September.
    13. Shandong Mou, 2022. "Integrated Order Picking and Multi-Skilled Picker Scheduling in Omni-Channel Retail Stores," Mathematics, MDPI, vol. 10(9), pages 1-19, April.
    14. Mahroof, Kamran, 2019. "A human-centric perspective exploring the readiness towards smart warehousing: The case of a large retail distribution warehouse," International Journal of Information Management, Elsevier, vol. 45(C), pages 176-190.
    15. Boysen, Nils & de Koster, René & Füßler, David, 2021. "The forgotten sons: Warehousing systems for brick-and-mortar retail chains," European Journal of Operational Research, Elsevier, vol. 288(2), pages 361-381.
    16. Bai, Danyu & Tang, Mengqian & Zhang, Zhi-Hai & Santibanez-Gonzalez, Ernesto DR, 2018. "Flow shop learning effect scheduling problem with release dates," Omega, Elsevier, vol. 78(C), pages 21-38.
    17. Derhami, Shahab & Smith, Jeffrey S. & Gue, Kevin R., 2020. "A simulation-based optimization approach to design optimal layouts for block stacking warehouses," International Journal of Production Economics, Elsevier, vol. 223(C).
    18. Fangyu Chen & Yongchang Wei & Hongwei Wang, 2018. "A heuristic based batching and assigning method for online customer orders," Flexible Services and Manufacturing Journal, Springer, vol. 30(4), pages 640-685, December.
    19. Zheng Wang & Jiuh‐Biing Sheu & Chung‐Piaw Teo & Guiqin Xue, 2022. "Robot Scheduling for Mobile‐Rack Warehouses: Human–Robot Coordinated Order Picking Systems," Production and Operations Management, Production and Operations Management Society, vol. 31(1), pages 98-116, January.
    20. Christoph H. Glock & Eric H. Grosse & Ralf M. Elbert & Torsten Franzke, 2017. "Maverick picking: the impact of modifications in work schedules on manual order picking processes," International Journal of Production Research, Taylor & Francis Journals, vol. 55(21), pages 6344-6360, November.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jlogis:v:5:y:2021:i:4:p:89-:d:698409. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.