IDEAS home Printed from https://ideas.repec.org/a/gam/jeners/v17y2024i6p1474-d1359668.html
   My bibliography  Save this article

Modelling and Design of a Novel Integrated Heat Exchange Reactor for Oxy-Fuel Combustion Flue Gas Deoxygenation

Author

Listed:
  • Hongtian Ge

    (Department of Chemical and Biological Engineering, University of Ottawa, 161 Louis Pasteur Street, Ottawa, ON K1N 6N5, Canada)

  • Andrew J. Furlong

    (Department of Process Engineering and Applied Science, Dalhousie University, Halifax, NS B3H 4R2, Canada)

  • Scott Champagne

    (Natural Resources Canada, CanmetENERGY, 1 Haanel Drive, Ottawa, ON K1A 1M1, Canada)

  • Robin W. Hughes

    (Natural Resources Canada, CanmetENERGY, 1 Haanel Drive, Ottawa, ON K1A 1M1, Canada)

  • Jan B. Haelssig

    (Department of Chemical and Biological Engineering, University of Ottawa, 161 Louis Pasteur Street, Ottawa, ON K1N 6N5, Canada)

  • Arturo Macchi

    (Department of Chemical and Biological Engineering, University of Ottawa, 161 Louis Pasteur Street, Ottawa, ON K1N 6N5, Canada)

Abstract

The concentration of residual O 2 in oxy-fuel combustion flue gas needs to be reduced before CO 2 transportation, utilization, or storage. An original application of the printed circuit heat exchanger (PCHE) for catalytic combustion with natural gas (catalytic deoxygenation) is described for reducing the residual O 2 concentration. The PCHE design features multiple adiabatic packed beds with interstage cooling and fuel injection, allowing precise control over the reaction extent and temperature within each reaction stage through the manipulation of fuel and utility flow rates. This work describes the design of a PCHE for methane–oxygen catalytic combustion where the catalyst loading is minimized while reducing the O 2 concentration from 3 vol% to 100 ppmv, considering a maximum adiabatic temperature rise of 50 °C per stage. Each PCHE design differs by the number of reaction stages and its individual bed lengths. As part of the design process, a one-dimensional transient reduced-order reactor model (1D ROM) was developed and compared to temperature and species concentration axial profiles from 3D CFD simulations. The final design consists of five reaction stages and four heat exchanger sections, providing a PCHE length of 1.09 m at a processing rate of 12.3 kg/s flue gas per m 3 PCHE.

Suggested Citation

  • Hongtian Ge & Andrew J. Furlong & Scott Champagne & Robin W. Hughes & Jan B. Haelssig & Arturo Macchi, 2024. "Modelling and Design of a Novel Integrated Heat Exchange Reactor for Oxy-Fuel Combustion Flue Gas Deoxygenation," Energies, MDPI, vol. 17(6), pages 1-13, March.
    • Handle: RePEc:gam:jeners:v:17:y:2024:i:6:p:1474-:d:1359668
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/1996-1073/17/6/1474/pdf
    Download Restriction: no
    File URL: https://www.mdpi.com/1996-1073/17/6/1474/
    Download Restriction: no
    ---><---

    References listed on IDEAS

    as
    1. Zhang, Yingying & Ji, Xiaoyan & Lu, Xiaohua, 2014. "Energy consumption analysis for CO2 separation from gas mixtures," Applied Energy, Elsevier, vol. 130(C), pages 237-243.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Li, Shuangjun & Deng, Shuai & Zhao, Li & Zhao, Ruikai & Yuan, Xiangzhou, 2021. "Thermodynamic carbon pump 2.0: Elucidating energy efficiency through the thermodynamic cycle," Energy, Elsevier, vol. 215(PB).
    2. Ma, Chunyan & Xie, Yujiao & Ji, Xiaoyan & Liu, Chang & Lu, Xiaohua, 2018. "Modeling, simulation and evaluation of biogas upgrading using aqueous choline chloride/urea," Applied Energy, Elsevier, vol. 229(C), pages 1269-1283.
    3. Yu, Ching-tsung & Kuo, Huan-ting & Chen, Yi-ming, 2016. "Carbon dioxide removal using calcium aluminate carbonates on titanic oxide under warm-gas conditions," Applied Energy, Elsevier, vol. 162(C), pages 1122-1130.
    4. Xu, Ming-Xin & Wu, Hai-Bo & Wu, Ya-Chang & Wang, Han-Xiao & Ouyang, Hao-Dong & Lu, Qiang, 2021. "Design and evaluation of a novel system for the flue gas compression and purification from the oxy-fuel combustion process," Applied Energy, Elsevier, vol. 285(C).
    5. Cheng, Jun & Wang, Yali & Liu, Niu & Hou, Wen & Zhou, Junhu, 2020. "Enhanced CO2 selectivity of mixed matrix membranes with carbonized Zn/Co zeolitic imidazolate frameworks," Applied Energy, Elsevier, vol. 272(C).
    6. Zhao, Ruikai & Zhao, Li & Deng, Shuai & Song, Chunfeng & He, Junnan & Shao, Yawei & Li, Shuangjun, 2017. "A comparative study on CO2 capture performance of vacuum-pressure swing adsorption and pressure-temperature swing adsorption based on carbon pump cycle," Energy, Elsevier, vol. 137(C), pages 495-509.
    7. Diego, Maria Elena & Bellas, Jean-Michel & Pourkashanian, Mohamed, 2018. "Techno-economic analysis of a hybrid CO2 capture system for natural gas combined cycles with selective exhaust gas recirculation," Applied Energy, Elsevier, vol. 215(C), pages 778-791.
    8. Zhang, Yingying & Ji, Xiaoyan & Lu, Xiaohua, 2018. "Choline-based deep eutectic solvents for CO2 separation: Review and thermodynamic analysis," Renewable and Sustainable Energy Reviews, Elsevier, vol. 97(C), pages 436-455.
    9. Zenon Ziobrowski & Adam Rotkegel, 2021. "Feasibility study of CO2/N2 separation intensification on supported ionic liquid membranes by commonly used impregnation methods," Greenhouse Gases: Science and Technology, Blackwell Publishing, vol. 11(2), pages 297-312, April.
    10. Zhang, Yingying & Ji, Xiaoyan & Xie, Yujiao & Lu, Xiaohua, 2016. "Screening of conventional ionic liquids for carbon dioxide capture and separation," Applied Energy, Elsevier, vol. 162(C), pages 1160-1170.
    11. Ibrahim, Muna Hassan & Hayyan, Maan & Hashim, Mohd Ali & Hayyan, Adeeb, 2017. "The role of ionic liquids in desulfurization of fuels: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 76(C), pages 1534-1549.
    12. Xie, Yujiao & Björkmalm, Johanna & Ma, Chunyan & Willquist, Karin & Yngvesson, Johan & Wallberg, Ola & Ji, Xiaoyan, 2018. "Techno-economic evaluation of biogas upgrading using ionic liquids in comparison with industrially used technology in Scandinavian anaerobic digestion plants," Applied Energy, Elsevier, vol. 227(C), pages 742-750.
    13. Elshahomi, Alhoush & Lu, Cheng & Michal, Guillaume & Liu, Xiong & Godbole, Ajit & Venton, Philip, 2015. "Decompression wave speed in CO2 mixtures: CFD modelling with the GERG-2008 equation of state," Applied Energy, Elsevier, vol. 140(C), pages 20-32.
    14. Zhao, Ruikai & Deng, Shuai & Liu, Yinan & Zhao, Qing & He, Junnan & Zhao, Li, 2017. "Carbon pump: Fundamental theory and applications," Energy, Elsevier, vol. 119(C), pages 1131-1143.
    15. Xie, Yujiao & Ma, Chunyan & Lu, Xiaohua & Ji, Xiaoyan, 2016. "Evaluation of imidazolium-based ionic liquids for biogas upgrading," Applied Energy, Elsevier, vol. 175(C), pages 69-81.
    16. Zhang, Yingying & Ji, Xiaoyan & Xie, Yujiao & Lu, Xiaohua, 2018. "Thermodynamic analysis of CO2 separation from biogas with conventional ionic liquids," Applied Energy, Elsevier, vol. 217(C), pages 75-87.
    17. Xiao, Min & Liu, Helei & Gao, Hongxia & Olson, Wilfred & Liang, Zhiwu, 2019. "CO2 capture with hybrid absorbents of low viscosity imidazolium-based ionic liquids and amine," Applied Energy, Elsevier, vol. 235(C), pages 311-319.
    18. Yang, Mingjun & Zhou, Hang & Wang, Pengfei & Song, Yongchen, 2018. "Effects of additives on continuous hydrate-based flue gas separation," Applied Energy, Elsevier, vol. 221(C), pages 374-385.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jeners:v:17:y:2024:i:6:p:1474-:d:1359668. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.