IDEAS home Printed from https://ideas.repec.org/a/eee/rensus/v57y2016icp468-478.html
   My bibliography  Save this article

Industrial technologies for bioethanol production from lignocellulosic biomass

Author

Listed:
  • Chen, Hongzhang
  • Fu, Xiaoguo

Abstract

Industrial technologies for bioethanol production from lignocellulosic biomass were reviewed by integrating feedstock handling, selective-fractionation, synergistic enzymatic hydrolysis, industrial fermenting yeast strains, and simultaneous saccharification and co-fermentation in this paper. The breakthrough of integrated technologies contributed to economic feasibility was also analyzed by industrial operation test. With the integrated technologies, the feedstock cost was reduced by 19.4% compared with traditional conversion process. The enzyme loading was reduced by 25.0% using synergistic enzyme systems compared with single cellulase addition. The pre-hydrolysis and simultaneous saccharification and co-fermentation without detoxification operation was developed using inhibitors-tolerant Saccharomyces cerevisiae. More than 4% (w/w) ethanol concentration was achieved, which corresponded to 72.3% theoretical yield of ethanol. The improved conversion efficiency of pentose resulted in 41% increase of ethanol yield. Additionally, lignin plastic composite material (LPCM) and compress natural gas (CNG) were co-produced, which proportioned the capital cost of process and hence facilitated the economic feasibility of process. As a result, the corresponding ethanol total cost was reduced to 5571.6 Yuan/t (Yuan, Chinese currency). In conclusion, the low cost of feedstock, simple and integrated conversion process, and multi-products production contribute to the competiveness of this integrated industrial technology for lignocellulosic bioethanol production.

Suggested Citation

  • Chen, Hongzhang & Fu, Xiaoguo, 2016. "Industrial technologies for bioethanol production from lignocellulosic biomass," Renewable and Sustainable Energy Reviews, Elsevier, vol. 57(C), pages 468-478.
  • Handle: RePEc:eee:rensus:v:57:y:2016:i:c:p:468-478
    DOI: 10.1016/j.rser.2015.12.069
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S1364032115014525
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.rser.2015.12.069?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Luo, Lin & van der Voet, Ester & Huppes, Gjalt, 2009. "An energy analysis of ethanol from cellulosic feedstock-Corn stover," Renewable and Sustainable Energy Reviews, Elsevier, vol. 13(8), pages 2003-2011, October.
    2. Chovau, Simon & Degrauwe, David & Van der Bruggen, Bart, 2013. "Critical analysis of techno-economic estimates for the production cost of lignocellulosic bio-ethanol," Renewable and Sustainable Energy Reviews, Elsevier, vol. 26(C), pages 307-321.
    3. Gupta, Anubhuti & Verma, Jay Prakash, 2015. "Sustainable bio-ethanol production from agro-residues: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 41(C), pages 550-567.
    4. Kuhad, Ramesh Chander & Gupta, Rishi & Khasa, Yogender Pal & Singh, Ajay & Zhang, Y.-H. Percival, 2011. "Bioethanol production from pentose sugars: Current status and future prospects," Renewable and Sustainable Energy Reviews, Elsevier, vol. 15(9), pages 4950-4962.
    5. Haghighi Mood, Sohrab & Hossein Golfeshan, Amir & Tabatabaei, Meisam & Salehi Jouzani, Gholamreza & Najafi, Gholam Hassan & Gholami, Mehdi & Ardjmand, Mehdi, 2013. "Lignocellulosic biomass to bioethanol, a comprehensive review with a focus on pretreatment," Renewable and Sustainable Energy Reviews, Elsevier, vol. 27(C), pages 77-93.
    6. Steven Chu & Arun Majumdar, 2012. "Opportunities and challenges for a sustainable energy future," Nature, Nature, vol. 488(7411), pages 294-303, August.
    7. Popp, J. & Lakner, Z. & Harangi-Rákos, M. & Fári, M., 2014. "The effect of bioenergy expansion: Food, energy, and environment," Renewable and Sustainable Energy Reviews, Elsevier, vol. 32(C), pages 559-578.
    8. Sarkar, Nibedita & Ghosh, Sumanta Kumar & Bannerjee, Satarupa & Aikat, Kaustav, 2012. "Bioethanol production from agricultural wastes: An overview," Renewable Energy, Elsevier, vol. 37(1), pages 19-27.
    9. Saxena, R.C. & Adhikari, D.K. & Goyal, H.B., 2009. "Biomass-based energy fuel through biochemical routes: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 13(1), pages 167-178, January.
    10. Szulczyk, Kenneth R. & McCarl, Bruce A. & Cornforth, Gerald, 2010. "Market penetration of ethanol," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(1), pages 394-403, January.
    11. Jonker, J.G.G. & van der Hilst, F. & Junginger, H.M. & Cavalett, O. & Chagas, M.F. & Faaij, A.P.C., 2015. "Outlook for ethanol production costs in Brazil up to 2030, for different biomass crops and industrial technologies," Applied Energy, Elsevier, vol. 147(C), pages 593-610.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Pandiyan, K. & Singh, Arjun & Singh, Surender & Saxena, Anil Kumar & Nain, Lata, 2019. "Technological interventions for utilization of crop residues and weedy biomass for second generation bio-ethanol production," Renewable Energy, Elsevier, vol. 132(C), pages 723-741.
    2. Kirsten M. Davis & Marjorie Rover & Robert C. Brown & Xianglan Bai & Zhiyou Wen & Laura R. Jarboe, 2016. "Recovery and Utilization of Lignin Monomers as Part of the Biorefinery Approach," Energies, MDPI, vol. 9(10), pages 1-28, October.
    3. Liu, Zhen & Li, Longfei & Liu, Cheng & Xu, Airong, 2017. "Saccharification of cellulose in the ionic liquids and glucose recovery," Renewable Energy, Elsevier, vol. 106(C), pages 99-102.
    4. Taghizadeh-Alisaraei, Ahmad & Motevali, Ali & Ghobadian, Barat, 2019. "Ethanol production from date wastes: Adapted technologies, challenges, and global potential," Renewable Energy, Elsevier, vol. 143(C), pages 1094-1110.
    5. Cheng, F. & Brewer, C.E., 2021. "Conversion of protein-rich lignocellulosic wastes to bio-energy: Review and recommendations for hydrolysis + fermentation and anaerobic digestion," Renewable and Sustainable Energy Reviews, Elsevier, vol. 146(C).
    6. Hashemi, Seyed Sajad & Mirmohamadsadeghi, Safoora & Karimi, Keikhosro, 2020. "Biorefinery development based on whole safflower plant," Renewable Energy, Elsevier, vol. 152(C), pages 399-408.
    7. Adekunle, Ademola & Orsat, Valerie & Raghavan, Vijaya, 2016. "Lignocellulosic bioethanol: A review and design conceptualization study of production from cassava peels," Renewable and Sustainable Energy Reviews, Elsevier, vol. 64(C), pages 518-530.
    8. Wang, Lan & Zhou, Yaoyao & Liu, Yang & Chen, Hongzhang, 2021. "N2 periodic pulsation process intensification to improve ethanol productivity in solid state fermentation of steam-exploded corn stalk," Renewable Energy, Elsevier, vol. 169(C), pages 1058-1065.
    9. Su, Changsheng & Qi, Li & Cai, Di & Chen, Bo & Chen, Huidong & Zhang, Changwei & Si, Zhihao & Wang, Ze & Li, Guozhen & Qin, Peiyong, 2020. "Integrated ethanol fermentation and acetone-butanol-ethanol fermentation using sweet sorghum bagasse," Renewable Energy, Elsevier, vol. 162(C), pages 1125-1131.
    10. Bibra, Mohit & Rathinam, Navanietha K. & Johnson, Glenn R. & Sani, Rajesh K., 2020. "Single pot biovalorization of food waste to ethanol by Geobacillus and Thermoanaerobacter spp," Renewable Energy, Elsevier, vol. 155(C), pages 1032-1041.
    11. Usmani, Zeba & Sharma, Minaxi & Awasthi, Abhishek Kumar & Lukk, Tiit & Tuohy, Maria G. & Gong, Liang & Nguyen-Tri, Phuong & Goddard, Alan D. & Bill, Roslyn M. & Nayak, S.Chandra & Gupta, Vijai Kumar, 2021. "Lignocellulosic biorefineries: The current state of challenges and strategies for efficient commercialization," Renewable and Sustainable Energy Reviews, Elsevier, vol. 148(C).
    12. Carrillo-Nieves, Danay & Rostro Alanís, Magdalena J. & de la Cruz Quiroz, Reynaldo & Ruiz, Héctor A. & Iqbal, Hafiz M.N. & Parra-Saldívar, Roberto, 2019. "Current status and future trends of bioethanol production from agro-industrial wastes in Mexico," Renewable and Sustainable Energy Reviews, Elsevier, vol. 102(C), pages 63-74.
    13. del Río, Pablo G. & Domínguez, Elena & Domínguez, Viana D. & Romaní, Aloia & Domingues, Lucília & Garrote, Gil, 2019. "Third generation bioethanol from invasive macroalgae Sargassum muticum using autohydrolysis pretreatment as first step of a biorefinery," Renewable Energy, Elsevier, vol. 141(C), pages 728-735.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Gupta, Anubhuti & Verma, Jay Prakash, 2015. "Sustainable bio-ethanol production from agro-residues: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 41(C), pages 550-567.
    2. Taghizadeh-Alisaraei, Ahmad & Motevali, Ali & Ghobadian, Barat, 2019. "Ethanol production from date wastes: Adapted technologies, challenges, and global potential," Renewable Energy, Elsevier, vol. 143(C), pages 1094-1110.
    3. Rooni, Vahur & Raud, Merlin & Kikas, Timo, 2017. "The freezing pre-treatment of lignocellulosic material: A cheap alternative for Nordic countries," Energy, Elsevier, vol. 139(C), pages 1-7.
    4. Anu, & Kumar, Anil & Rapoport, Alexander & Kunze, Gotthard & Kumar, Sanjeev & Singh, Davender & Singh, Bijender, 2020. "Multifarious pretreatment strategies for the lignocellulosic substrates for the generation of renewable and sustainable biofuels: A review," Renewable Energy, Elsevier, vol. 160(C), pages 1228-1252.
    5. Yang, Xiaoguang & Choi, Han Suk & Park, Chulhwan & Kim, Seung Wook, 2015. "Current states and prospects of organic waste utilization for biorefineries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 49(C), pages 335-349.
    6. Joshi, Girdhar & Pandey, Jitendra K. & Rana, Sravendra & Rawat, Devendra S., 2017. "Challenges and opportunities for the application of biofuel," Renewable and Sustainable Energy Reviews, Elsevier, vol. 79(C), pages 850-866.
    7. Zabed, H. & Sahu, J.N. & Boyce, A.N. & Faruq, G., 2016. "Fuel ethanol production from lignocellulosic biomass: An overview on feedstocks and technological approaches," Renewable and Sustainable Energy Reviews, Elsevier, vol. 66(C), pages 751-774.
    8. Thangavelu, Saravana Kannan & Ahmed, Abu Saleh & Ani, Farid Nasir, 2016. "Review on bioethanol as alternative fuel for spark ignition engines," Renewable and Sustainable Energy Reviews, Elsevier, vol. 56(C), pages 820-835.
    9. Alessandra Cesaro & Vincenzo Belgiorno, 2015. "Combined Biogas and Bioethanol Production: Opportunities and Challenges for Industrial Application," Energies, MDPI, vol. 8(8), pages 1-24, August.
    10. Goh, Chun Sheng & Lee, Keat Teong, 2010. "A visionary and conceptual macroalgae-based third-generation bioethanol (TGB) biorefinery in Sabah, Malaysia as an underlay for renewable and sustainable development," Renewable and Sustainable Energy Reviews, Elsevier, vol. 14(2), pages 842-848, February.
    11. Shirkavand, Ehsan & Baroutian, Saeid & Gapes, Daniel J. & Young, Brent R., 2016. "Combination of fungal and physicochemical processes for lignocellulosic biomass pretreatment – A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 54(C), pages 217-234.
    12. M. N. Uddin & Kuaanan Techato & Juntakan Taweekun & Md Mofijur Rahman & M. G. Rasul & T. M. I. Mahlia & S. M. Ashrafur, 2018. "An Overview of Recent Developments in Biomass Pyrolysis Technologies," Energies, MDPI, vol. 11(11), pages 1-24, November.
    13. Song, Younho & Cho, Eun Jin & Park, Chan Song & Oh, Chi Hoon & Park, Bok-Jae & Bae, Hyeun-Jong, 2019. "A strategy for sequential fermentation by Saccharomyces cerevisiae and Pichia stipitis in bioethanol production from hardwoods," Renewable Energy, Elsevier, vol. 139(C), pages 1281-1289.
    14. Mikulski, Dawid & Kłosowski, Grzegorz, 2023. "Cellulose hydrolysis and bioethanol production from various types of lignocellulosic biomass after microwave-assisted hydrotropic pretreatment," Renewable Energy, Elsevier, vol. 206(C), pages 168-179.
    15. Bonassa, Gabriela & Schneider, Lara Talita & Canever, Victor Bruno & Cremonez, Paulo André & Frigo, Elisandro Pires & Dieter, Jonathan & Teleken, Joel Gustavo, 2018. "Scenarios and prospects of solid biofuel use in Brazil," Renewable and Sustainable Energy Reviews, Elsevier, vol. 82(P3), pages 2365-2378.
    16. Ghosh, Shiladitya & Chowdhury, Ranjana & Bhattacharya, Pinaki, 2017. "Sustainability of cereal straws for the fermentative production of second generation biofuels: A review of the efficiency and economics of biochemical pretreatment processes," Applied Energy, Elsevier, vol. 198(C), pages 284-298.
    17. Ji, Xi & Long, Xianling, 2016. "A review of the ecological and socioeconomic effects of biofuel and energy policy recommendations," Renewable and Sustainable Energy Reviews, Elsevier, vol. 61(C), pages 41-52.
    18. Aditiya, H.B. & Mahlia, T.M.I. & Chong, W.T. & Nur, Hadi & Sebayang, A.H., 2016. "Second generation bioethanol production: A critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 66(C), pages 631-653.
    19. Bensah, Edem Cudjoe & Kemausuor, Francis & Miezah, Kodwo & Kádár, Zsófia & Mensah, Moses, 2015. "African perspective on cellulosic ethanol production," Renewable and Sustainable Energy Reviews, Elsevier, vol. 49(C), pages 1-11.
    20. Arora, Richa & Behera, Shuvashish & Kumar, Sachin, 2015. "Bioprospecting thermophilic/thermotolerant microbes for production of lignocellulosic ethanol: A future perspective," Renewable and Sustainable Energy Reviews, Elsevier, vol. 51(C), pages 699-717.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:rensus:v:57:y:2016:i:c:p:468-478. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/wps/find/journaldescription.cws_home/600126/description#description .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.