IDEAS home Printed from https://ideas.repec.org/a/eee/proeco/v239y2021ics0925527321001596.html
   My bibliography  Save this article

The impact of flexibility on engineer-to-order production planning

Author

Listed:
  • Brachmann, Robert
  • Kolisch, Rainer

Abstract

This paper addresses the tactical production planning problem of engineer-to-order companies. For this, we extend the resource-constrained project scheduling problem with flexible resource profiles (FRCPSP) to the multi-project case as well as flexible resource availability. We model the problem as a deterministic discrete-time mixed-integer program using step-variables. For each activity the start time, the duration, and the allocation of a given resource requirement over time has to be determined, taking into account precedence constraints between activities and availability of resources. The capacity of resources is not fixed but can vary subject to working time accounts. Using a lexicographic ordering approach, the primary objective is to minimize the total weighted lateness of projects, while the secondary objective is to balance working time accounts. In our computational study, we solve real-world instances from a mid-size company with up to 100 projects and 1725 activities. We show that optimal solutions can be derived in reasonable computation time with off-the-shelf commercial solvers. From a managerial point of view, our results demonstrate the value of flexibility.

Suggested Citation

  • Brachmann, Robert & Kolisch, Rainer, 2021. "The impact of flexibility on engineer-to-order production planning," International Journal of Production Economics, Elsevier, vol. 239(C).
    • Handle: RePEc:eee:proeco:v:239:y:2021:i:c:s0925527321001596
    DOI: 10.1016/j.ijpe.2021.108183
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0925527321001596
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ijpe.2021.108183?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Gosling, Jonathan & Naim, Mohamed M., 2009. "Engineer-to-order supply chain management: A literature review and research agenda," International Journal of Production Economics, Elsevier, vol. 122(2), pages 741-754, December.
    2. A. Alan B. Pritsker & Lawrence J. Waiters & Philip M. Wolfe, 1969. "Multiproject Scheduling with Limited Resources: A Zero-One Programming Approach," Management Science, INFORMS, vol. 16(1), pages 93-108, September.
    3. Kolisch, R. & Padman, R., 2001. "An integrated survey of deterministic project scheduling," Omega, Elsevier, vol. 29(3), pages 249-272, June.
    4. Kolisch, Rainer, 2001. "Make-to-order assembly management," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 14979, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    5. Naber, Anulark & Kolisch, Rainer, 2014. "MIP models for resource-constrained project scheduling with flexible resource profiles," European Journal of Operational Research, Elsevier, vol. 239(2), pages 335-348.
    6. Fündeling, C.-U. & Trautmann, N., 2010. "A priority-rule method for project scheduling with work-content constraints," European Journal of Operational Research, Elsevier, vol. 203(3), pages 568-574, June.
    7. Peter Brucker, 2007. "Scheduling Algorithms," Springer Books, Springer, edition 0, number 978-3-540-69516-5, December.
    8. Tritschler, Martin & Naber, Anulark & Kolisch, Rainer, 2017. "A hybrid metaheuristic for resource-constrained project scheduling with flexible resource profiles," European Journal of Operational Research, Elsevier, vol. 262(1), pages 262-273.
    9. Klein, Robert, 2000. "Scheduling of resource constrained projects," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 1592, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    10. Hartmann, Sönke & Briskorn, Dirk, 2010. "A survey of variants and extensions of the resource-constrained project scheduling problem," European Journal of Operational Research, Elsevier, vol. 207(1), pages 1-14, November.
    11. Hans, E.W. & Herroelen, W. & Leus, R. & Wullink, G., 2007. "A hierarchical approach to multi-project planning under uncertainty," Omega, Elsevier, vol. 35(5), pages 563-577, October.
    12. Arianna Alfieri & Marcello Urgo, 2015. "Project Scheduling for Aggregate Production Scheduling in Make-to-Order Environments," International Handbooks on Information Systems, in: Christoph Schwindt & Jürgen Zimmermann (ed.), Handbook on Project Management and Scheduling Vol. 2, edition 127, chapter 0, pages 1249-1266, Springer.
    13. Carvalho, Andréa Nunes & Oliveira, Fabricio & Scavarda, Luiz Felipe, 2016. "Tactical capacity planning in a real-world ETO industry case: A robust optimization approach," International Journal of Production Economics, Elsevier, vol. 180(C), pages 158-171.
    14. Wang, Xiuli & Xie, Xingzi & Cheng, T.C.E., 2013. "Order acceptance and scheduling in a two-machine flowshop," International Journal of Production Economics, Elsevier, vol. 141(1), pages 366-376.
    15. Rob Eynde & Mario Vanhoucke, 2020. "Resource-constrained multi-project scheduling: benchmark datasets and decoupled scheduling," Journal of Scheduling, Springer, vol. 23(3), pages 301-325, June.
    16. Zorzini, M. & Corti, D. & Pozzetti, A., 2008. "Due date (DD) quotation and capacity planning in make-to-order companies: Results from an empirical analysis," International Journal of Production Economics, Elsevier, vol. 112(2), pages 919-933, April.
    17. Olhager, Jan, 2003. "Strategic positioning of the order penetration point," International Journal of Production Economics, Elsevier, vol. 85(3), pages 319-329, September.
    18. Carvalho, Andréa Nunes & Oliveira, Fabricio & Scavarda, Luiz Felipe, 2015. "Tactical capacity planning in a real-world ETO industry case: An action research," International Journal of Production Economics, Elsevier, vol. 167(C), pages 187-203.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Gong, Qiguo & Chen, Guohui & Zhang, Wen & Wang, Hui, 2022. "The role of humans in flexible smart factories," International Journal of Production Economics, Elsevier, vol. 254(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Hartmann, Sönke & Briskorn, Dirk, 2022. "An updated survey of variants and extensions of the resource-constrained project scheduling problem," European Journal of Operational Research, Elsevier, vol. 297(1), pages 1-14.
    2. Naber, Anulark & Kolisch, Rainer, 2014. "MIP models for resource-constrained project scheduling with flexible resource profiles," European Journal of Operational Research, Elsevier, vol. 239(2), pages 335-348.
    3. Roland Braune & Karl F. Doerner, 2017. "Real-world flexible resource profile scheduling with multiple criteria: learning scalarization functions for MIP and heuristic approaches," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 68(8), pages 952-972, August.
    4. Kellenbrink, Carolin & Helber, Stefan, 2015. "Scheduling resource-constrained projects with a flexible project structure," European Journal of Operational Research, Elsevier, vol. 246(2), pages 379-391.
    5. Carvalho, Andréa Nunes & Oliveira, Fabricio & Scavarda, Luiz Felipe, 2016. "Tactical capacity planning in a real-world ETO industry case: A robust optimization approach," International Journal of Production Economics, Elsevier, vol. 180(C), pages 158-171.
    6. Carvalho, Andréa Nunes & Oliveira, Fabricio & Scavarda, Luiz Felipe, 2015. "Tactical capacity planning in a real-world ETO industry case: An action research," International Journal of Production Economics, Elsevier, vol. 167(C), pages 187-203.
    7. Cannas, Violetta Giada & Gosling, Jonathan, 2021. "A decade of engineering-to-order (2010–2020): Progress and emerging themes," International Journal of Production Economics, Elsevier, vol. 241(C).
    8. Philippe Lacomme & Aziz Moukrim & Alain Quilliot & Marina Vinot, 2019. "Integration of routing into a resource-constrained project scheduling problem," EURO Journal on Computational Optimization, Springer;EURO - The Association of European Operational Research Societies, vol. 7(4), pages 421-464, December.
    9. Jeunet, Jully & Bou Orm, Mayassa, 2020. "Optimizing temporary work and overtime in the Time Cost Quality Trade-off Problem," European Journal of Operational Research, Elsevier, vol. 284(2), pages 743-761.
    10. Tom Rihm & Norbert Trautmann & Adrian Zimmermann, 2018. "MIP formulations for an application of project scheduling in human resource management," Flexible Services and Manufacturing Journal, Springer, vol. 30(4), pages 609-639, December.
    11. Krüger, Doreen & Scholl, Armin, 2009. "A heuristic solution framework for the resource constrained (multi-)project scheduling problem with sequence-dependent transfer times," European Journal of Operational Research, Elsevier, vol. 197(2), pages 492-508, September.
    12. Gómez Sánchez, Mariam & Lalla-Ruiz, Eduardo & Fernández Gil, Alejandro & Castro, Carlos & Voß, Stefan, 2023. "Resource-constrained multi-project scheduling problem: A survey," European Journal of Operational Research, Elsevier, vol. 309(3), pages 958-976.
    13. Mick Van Den Eeckhout & Broos Maenhout & Mario Vanhoucke, 2020. "Mode generation rules to define activity flexibility for the integrated project staffing problem with discrete time/resource trade-offs," Annals of Operations Research, Springer, vol. 292(1), pages 133-160, September.
    14. Ben Issa, Samer & Patterson, Raymond A. & Tu, Yiliu, 2021. "Solving resource-constrained multi-project environment under different activity assumptions," International Journal of Production Economics, Elsevier, vol. 232(C).
    15. Alexander Tesch, 2020. "A polyhedral study of event-based models for the resource-constrained project scheduling problem," Journal of Scheduling, Springer, vol. 23(2), pages 233-251, April.
    16. Kolisch, Rainer & Hartmann, Sonke, 2006. "Experimental investigation of heuristics for resource-constrained project scheduling: An update," European Journal of Operational Research, Elsevier, vol. 174(1), pages 23-37, October.
    17. Cannas, Violetta G. & Gosling, Jonathan & Pero, Margherita & Rossi, Tommaso, 2019. "Engineering and production decoupling configurations: An empirical study in the machinery industry," International Journal of Production Economics, Elsevier, vol. 216(C), pages 173-189.
    18. Kellenbrink, Carolin & Helber, Stefan, 2014. "Quality- and profit-oriented scheduling of flexible resource-constrained projects," Hannover Economic Papers (HEP) dp-549, Leibniz Universität Hannover, Wirtschaftswissenschaftliche Fakultät.
    19. André Schnabel & Carolin Kellenbrink & Stefan Helber, 2018. "Profit-oriented scheduling of resource-constrained projects with flexible capacity constraints," Business Research, Springer;German Academic Association for Business Research, vol. 11(2), pages 329-356, September.
    20. Park, Jongyoon & Han, Jinil & Lee, Kyungsik, 2022. "Integer Optimization Model and Algorithm for the Stem Cell Culturing Problem," Omega, Elsevier, vol. 108(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:proeco:v:239:y:2021:i:c:s0925527321001596. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/ijpe .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.