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Energy implications in a two-stage production system with controllable production rates

Author

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  • Zanoni, Simone
  • Bettoni, Laura
  • Glock, Christoph H.

Abstract

Nowadays, it is an essential commitment for firms to reduce energy consumption and therewith energy costs, which frequently account for a large part of the manufacturing costs. This work analyzes a system where a single product is manufactured on a machine and delivered to the subsequent production stage in batch shipments. The production rate at each stage may be varied within given limits. Energy consumption at each stage is strictly related to the production rate set according to a given function that depends on the specific characteristics of the production process. Energy consumption is assumed to occur both during production and during the idle state of the machines. The aim of this work is to propose an analytical model of this system and to minimize the total costs of producing and storing the product, including energy costs. The results of the paper indicate that energy-related costs can be reduced significantly if energy consumption is considered in planning the production process.

Suggested Citation

  • Zanoni, Simone & Bettoni, Laura & Glock, Christoph H., 2014. "Energy implications in a two-stage production system with controllable production rates," International Journal of Production Economics, Elsevier, vol. 149(C), pages 164-171.
    • Handle: RePEc:eee:proeco:v:149:y:2014:i:c:p:164-171
    DOI: 10.1016/j.ijpe.2013.06.025
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    References listed on IDEAS

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    1. Glock, C. H., 2010. "Batch sizing with controllable production rates," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 57823, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    2. Glock, C. H. & Jaber, M. Y. & Searcy, C., 2012. "Sustainability strategies in an EPQ model with price- and quality-sensitive demand," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 59335, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    3. Artigues, Christian & Lopez, Pierre & Haït, Alain, 2013. "The energy scheduling problem: Industrial case-study and constraint propagation techniques," International Journal of Production Economics, Elsevier, vol. 143(1), pages 13-23.
    4. Glock, C. H. & Jaber, M. Y. & El Saadany, A., 2013. "Supply Chain Coordination with Emission Reduction Incentives," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 57672, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
    5. Grubbstrom, Robert W. & Erdem, Asli, 1999. "The EOQ with backlogging derived without derivatives," International Journal of Production Economics, Elsevier, vol. 59(1-3), pages 529-530, March.
    6. Glock, C. H., 2011. "Batch sizing with controllable production rates in a multi-stage production system," Publications of Darmstadt Technical University, Institute for Business Studies (BWL) 57822, Darmstadt Technical University, Department of Business Administration, Economics and Law, Institute for Business Studies (BWL).
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    Cited by:

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    4. Gahm, Christian & Denz, Florian & Dirr, Martin & Tuma, Axel, 2016. "Energy-efficient scheduling in manufacturing companies: A review and research framework," European Journal of Operational Research, Elsevier, vol. 248(3), pages 744-757.
    5. Liu, Ying & Dong, Haibo & Lohse, Niels & Petrovic, Sanja, 2016. "A multi-objective genetic algorithm for optimisation of energy consumption and shop floor production performance," International Journal of Production Economics, Elsevier, vol. 179(C), pages 259-272.
    6. Dhahri, Akrem & Gharbi, Ali & Ouhimmou, Mustapha, 2022. "Integrated production-delivery control policy for an unreliable manufacturing system and multiple retailers," International Journal of Production Economics, Elsevier, vol. 245(C).
    7. Ivan Ferretti & Matteo Camparada & Lucio Enrico Zavanella, 2022. "Queuing Theory-Based Design Methods for the Definition of Power Requirements in Manufacturing Systems," Energies, MDPI, vol. 15(20), pages 1-14, October.
    8. Konstantin Biel & Christoph H. Glock, 2017. "Prerequisites of efficient decentralized waste heat recovery and energy storage in production planning," Journal of Business Economics, Springer, vol. 87(1), pages 41-72, January.
    9. Lucio Enrico Zavanella & Beatrice Marchi & Simone Zanoni & Ivan Ferretti, 2019. "Energy considerations for the economic production quantity and the joint economic lot sizing," Journal of Business Economics, Springer, vol. 89(7), pages 845-865, September.
    10. Kim, Taebok & Glock, Christoph H., 2018. "Production planning for a two-stage production system with multiple parallel machines and variable production rates," International Journal of Production Economics, Elsevier, vol. 196(C), pages 284-292.
    11. Beck, Fabian G. & Biel, Konstantin & Glock, Christoph H., 2019. "Integration of energy aspects into the economic lot scheduling problem," International Journal of Production Economics, Elsevier, vol. 209(C), pages 399-410.
    12. Kim, Hyunjung & Kim, Eungab, 2022. "A hybrid manufacturing system with demand for intermediate goods and controllable make-to-stock production rate," European Journal of Operational Research, Elsevier, vol. 303(3), pages 1244-1257.
    13. Desta, Alemayehu Addisu & Badis, Hakim & George, Laurent, 2018. "Demand response scheduling in industrial asynchronous production lines constrained by available power and production rate," Applied Energy, Elsevier, vol. 230(C), pages 1414-1424.
    14. Glock, Christoph H. & Grosse, Eric H., 2021. "The impact of controllable production rates on the performance of inventory systems: A systematic review of the literature," European Journal of Operational Research, Elsevier, vol. 288(3), pages 703-720.
    15. Bazan, Ehab & Jaber, Mohamad Y. & Zanoni, Simone, 2017. "Carbon emissions and energy effects on a two-level manufacturer-retailer closed-loop supply chain model with remanufacturing subject to different coordination mechanisms," International Journal of Production Economics, Elsevier, vol. 183(PB), pages 394-408.
    16. Gila E. Fruchter & Hussein Naseraldin, 2021. "Coordinating Carbon Emissions via Production Quantities: A Differential Game Approach," Games, MDPI, vol. 12(1), pages 1-16, February.
    17. Matthias Gerhard Wichmann & Christoph Johannes & Thomas Stefan Spengler, 2019. "An extension of the general lot-sizing and scheduling problem (GLSP) with time-dependent energy prices," Journal of Business Economics, Springer, vol. 89(5), pages 481-514, July.
    18. Zavanella, Lucio & Zanoni, Simone & Ferretti, Ivan & Mazzoldi, Laura, 2015. "Energy demand in production systems: A Queuing Theory perspective," International Journal of Production Economics, Elsevier, vol. 170(PB), pages 393-400.

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