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Design and experimental investigation of a 190 kWe biomass fixed bed gasification and polygeneration pilot plant using a double air stage downdraft approach

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  • Ma, Zhongqing
  • Zhang, Yimeng
  • Zhang, Qisheng
  • Qu, Yongbiao
  • Zhou, Jianbin
  • Qin, Hengfei

Abstract

This paper presented a systematic design and experimental results of a 190 kWe biomass fixed bed gasification and polygeneration pilot plant using a double air stage downdraft approach. Wood chips were used as feedstock that was converted through gasification polygeneration into three-phase (GSL) products, namely producer gas (gas), charcoal (solid) and extract (liquid). The pilot plant mainly encompassed double air stage GSL gasifier, gas cleaning system, gas engine, feed and discharge system and programmable logic controller (PLC) system. The results demonstrated that due to the secondary air supply, a temperature as high as 900 °C was achieved in the oxidation zone for better tar cracking. Use of both stirrer and reciprocating grate avoided bridging and channeling. Modified pipe bundle condenser and purification tower exhibited excellent performance in removing tar, water and particles in the producer gas with the maximal LHV (lower heating value) of 5.25 MJ/N m3. During the operation of a full capacity, the flow rate of producer gas was 500 N m3/h, whereas the production of charcoal and yield of extract were 60 kg/h, and 65 kg/h, respectively. The overall polygeneration efficiency from three-phase products (ηGSL) was 95.84%. Those pilot plant results will be used as reference in designing a scale-up 500 kWe gasification system.

Suggested Citation

  • Ma, Zhongqing & Zhang, Yimeng & Zhang, Qisheng & Qu, Yongbiao & Zhou, Jianbin & Qin, Hengfei, 2012. "Design and experimental investigation of a 190 kWe biomass fixed bed gasification and polygeneration pilot plant using a double air stage downdraft approach," Energy, Elsevier, vol. 46(1), pages 140-147.
    • Handle: RePEc:eee:energy:v:46:y:2012:i:1:p:140-147
    DOI: 10.1016/j.energy.2012.09.008
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    5. Raman, P. & Ram, N.K. & Gupta, Ruchi, 2013. "A dual fired downdraft gasifier system to produce cleaner gas for power generation: Design, development and performance analysis," Energy, Elsevier, vol. 54(C), pages 302-314.
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    10. Thallam Thattai, A. & Oldenbroek, V. & Schoenmakers, L. & Woudstra, T. & Aravind, P.V., 2016. "Experimental model validation and thermodynamic assessment on high percentage (up to 70%) biomass co-gasification at the 253MWe integrated gasification combined cycle power plant in Buggenum, The Neth," Applied Energy, Elsevier, vol. 168(C), pages 381-393.
    11. Calise, Francesco & Figaj, Rafal Damian & Massarotti, Nicola & Mauro, Alessandro & Vanoli, Laura, 2017. "Polygeneration system based on PEMFC, CPVT and electrolyzer: Dynamic simulation and energetic and economic analysis," Applied Energy, Elsevier, vol. 192(C), pages 530-542.
    12. Hernández, J.J. & Ballesteros, R. & Aranda, G., 2013. "Characterisation of tars from biomass gasification: Effect of the operating conditions," Energy, Elsevier, vol. 50(C), pages 333-342.
    13. Cho, Min-Hwan & Mun, Tae-Young & Choi, Young-Kon & Kim, Joo-Sik, 2014. "Two-stage air gasification of mixed plastic waste: Olivine as the bed material and effects of various additives and a nickel-plated distributor on the tar removal," Energy, Elsevier, vol. 70(C), pages 128-134.
    14. Susastriawan, A.A.P. & Saptoadi, Harwin & Purnomo,, 2017. "Small-scale downdraft gasifiers for biomass gasification: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 76(C), pages 989-1003.
    15. Ud Din, Zia & Zainal, Z.A., 2016. "Biomass integrated gasification–SOFC systems: Technology overview," Renewable and Sustainable Energy Reviews, Elsevier, vol. 53(C), pages 1356-1376.
    16. Guiyan Zang & Jianan Zhang & Junxi Jia & Nathaniel Weger & Albert Ratner, 2019. "Clean Poultry Energy System Design Based on Biomass Gasification Technology: Thermodynamic and Economic Analysis," Energies, MDPI, vol. 12(22), pages 1-18, November.
    17. Dovichi Filho, Fernando Bruno & Lora, Electo Eduardo Silva & Palacio, Jose Carlos Escobar & Venturini, Osvaldo José & Jaén, René Lesme, 2023. "An approach to technology selection in bioelectricity technical potential assessment: A Brazilian case study," Energy, Elsevier, vol. 272(C).
    18. Martín-Lara, M.A. & Blázquez, G. & Ronda, A. & Calero, M., 2016. "Kinetic study of the pyrolysis of pine cone shell through non-isothermal thermogravimetry: Effect of heavy metals incorporated by biosorption," Renewable Energy, Elsevier, vol. 96(PA), pages 613-624.
    19. Yepes Maya, Diego Mauricio & Silva Lora, Electo Eduardo & Andrade, Rubenildo Vieira & Ratner, Albert & Martínez Angel, Juan Daniel, 2021. "Biomass gasification using mixtures of air, saturated steam, and oxygen in a two-stage downdraft gasifier. Assessment using a CFD modeling approach," Renewable Energy, Elsevier, vol. 177(C), pages 1014-1030.
    20. Mendiburu, Andrés Z. & Carvalho, João A. & Coronado, Christian J.R., 2014. "Thermochemical equilibrium modeling of biomass downdraft gasifier: Stoichiometric models," Energy, Elsevier, vol. 66(C), pages 189-201.
    21. Jana, Kuntal & Ray, Avishek & Majoumerd, Mohammad Mansouri & Assadi, Mohsen & De, Sudipta, 2017. "Polygeneration as a future sustainable energy solution – A comprehensive review," Applied Energy, Elsevier, vol. 202(C), pages 88-111.
    22. Asadullah, Mohammad, 2014. "Biomass gasification gas cleaning for downstream applications: A comparative critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 40(C), pages 118-132.

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