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Design and optimization of a non-TEMA type tubular recuperative heat exchanger used in a regenerative gas turbine cycle

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  • Sayyaadi, Hoseyn
  • Aminian, Hamid Reza

Abstract

A special non-TEMA type tubular recuperative heat exchanger used as a regenerator of a gas turbine cycle is considered for multi-criteria optimization. It is assumed that the recuperator is designed for an existing gas turbine cycle to be retrofitted. Three scenarios for optimization of the proposed system have been considered. In one scenario, the objective is minimizing the cost of recuperator; while in another scenario maximizing the cycle exergetic efficiency is considered. In third scenario, both objectives are optimized simultaneously in a multi-objective optimization approach. Geometric specification of the recuperator including tubes length, tubes outside/inside diameters, tube pitch in the tube bundle, inside shell diameter, outer and inner tube limits of the tube bundle and the total number of disc and doughnut baffles are considered as decision variables. Combination of these objectives and decision variables with suitable engineering and physical constraints (including NOx and CO emission limitations) makes a set of MINLP optimization problem. Optimization programming in MATLAB is performed using one of the most powerful and robust multi-objective optimization algorithms namely NSGA-II. This approach which is based on the Genetic Algorithm is applied to find a set of Pareto optimal solutions. Pareto optimal frontier is obtained and a final optimal solution is selected in a decision-making process. It is shown that the multi-objective optimization scenario can be considered as a generalized optimization approach in which balances between economical viewpoints of both heat exchanger manufacturer and end user of recuperator.

Suggested Citation

  • Sayyaadi, Hoseyn & Aminian, Hamid Reza, 2010. "Design and optimization of a non-TEMA type tubular recuperative heat exchanger used in a regenerative gas turbine cycle," Energy, Elsevier, vol. 35(4), pages 1647-1657.
  • Handle: RePEc:eee:energy:v:35:y:2010:i:4:p:1647-1657
    DOI: 10.1016/j.energy.2009.12.011
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    References listed on IDEAS

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    1. Lazzaretto, A. & Toffolo, A., 2004. "Energy, economy and environment as objectives in multi-criterion optimization of thermal systems design," Energy, Elsevier, vol. 29(8), pages 1139-1157.
    2. Sayyaadi, Hoseyn, 2009. "Multi-objective approach in thermoenvironomic optimization of a benchmark cogeneration system," Applied Energy, Elsevier, vol. 86(6), pages 867-879, June.
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    Citations

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    Cited by:

    1. Sayyaadi, Hoseyn & Ghorbani, Ghadir, 2018. "Conceptual design and optimization of a small-scale dual power-desalination system based on the Stirling prime-mover," Applied Energy, Elsevier, vol. 223(C), pages 457-471.
    2. Ibrahim, Amin & Rahnamayan, Shahryar & Vargas Martin, Miguel & Yilbas, Bekir, 2014. "Multi-objective thermal analysis of a thermoelectric device: Influence of geometric features on device characteristics," Energy, Elsevier, vol. 77(C), pages 305-317.
    3. Goodarzi, Mohsen & Kiasat, Mohsen & Khalilidehkordi, Ehsan, 2014. "Performance analysis of a modified regenerative Brayton and inverse Brayton cycle," Energy, Elsevier, vol. 72(C), pages 35-43.
    4. Abdollahipour, Armin & Sayyaadi, Hoseyn, 2021. "Thermal energy recovery of molten carbonate fuel cells by thermally regenerative electrochemical cycles," Energy, Elsevier, vol. 227(C).
    5. Sayyaadi, Hoseyn & Mehrabipour, Reza, 2012. "Efficiency enhancement of a gas turbine cycle using an optimized tubular recuperative heat exchanger," Energy, Elsevier, vol. 38(1), pages 362-375.
    6. Abdollahipour, Armin & Sayyaadi, Hoseyn, 2022. "Optimal design of a hybrid power generation system based on integrating PEM fuel cell and PEM electrolyzer as a moderator for micro-renewable energy systems," Energy, Elsevier, vol. 260(C).
    7. Ferreira, Ana C.M. & Nunes, Manuel L. & Teixeira, Senhorinha F.C.F. & Leão, Celina P. & Silva, Ângela M. & Teixeira, José C.F. & Martins, Luís A.S.B., 2012. "An economic perspective on the optimisation of a small-scale cogeneration system for the Portuguese scenario," Energy, Elsevier, vol. 45(1), pages 436-444.
    8. Bornatico, Raffaele & Hüssy, Jonathan & Witzig, Andreas & Guzzella, Lino, 2013. "Surrogate modeling for the fast optimization of energy systems," Energy, Elsevier, vol. 57(C), pages 653-662.
    9. Najjar, Yousef S.H. & Al-Absi, Suhayb, 2013. "Thermoeconomic optimization for green multi-shaft gas turbine engines," Energy, Elsevier, vol. 56(C), pages 39-45.
    10. Jiang, Yuemao & Ma, Yue & Han, Fenghui & Ji, Yulong & Cai, Wenjian & Wang, Zhe, 2023. "Assessment and optimization of a novel waste heat stepped utilization system integrating partial heating sCO2 cycle and ejector refrigeration cycle using zeotropic mixtures for gas turbine," Energy, Elsevier, vol. 265(C).
    11. Xiao, Gang & Yang, Tianfeng & Liu, Huanlei & Ni, Dong & Ferrari, Mario Luigi & Li, Mingchun & Luo, Zhongyang & Cen, Kefa & Ni, Mingjiang, 2017. "Recuperators for micro gas turbines: A review," Applied Energy, Elsevier, vol. 197(C), pages 83-99.

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