IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v177y2019icp304-318.html
   My bibliography  Save this article

A novel path for carbon-rich resource utilization with lower emission and higher efficiency: An integrated process of coal gasification and coking to methanol production

Author

Listed:
  • Chen, Jianjun
  • Yang, Siyu
  • Qian, Yu

Abstract

Coal gasification, the major approach to coal-based chemicals synthesis, suffers from substantial carbon dioxide emission. Reducing CO2 emission is the emphasis and hotspot in coal chemical industry. On the other hand, the traditional coking process is inefficiency of carbon and hydrogen resources utilization. For higher coal resource utilization and lower carbon emission, this paper proposes a novel methanol production process from coal gasification integrated with coal coking. This process consists of the units of coal gasification, coking, coke gasification, dry methane reforming, and methanol synthesis. Coke gasification transforms the low-valued coke to high-valued chemicals and makes the process suitable for market variation. DMR converts methane and CO2 into syngas, increasing the overall resource utilization efficiency. This integrated process has the advantages of higher valued products and larger methanol productivity. According to the simulation and detailed techno-economic analysis, the new process has a much higher carbon utilization efficiency of 51.6%, compared to 37.3% of the single coal to methanol (CTM) process, and the corresponding CO2 emission is reduced by 34.6%. The energy efficiency of the CGCTM process is 62%, which is about 21.6% higher than that of CTM process. As for economic benefits, the internal rate of return for the new process is 22.5%, much higher than 15.3% of the current CTM process.

Suggested Citation

  • Chen, Jianjun & Yang, Siyu & Qian, Yu, 2019. "A novel path for carbon-rich resource utilization with lower emission and higher efficiency: An integrated process of coal gasification and coking to methanol production," Energy, Elsevier, vol. 177(C), pages 304-318.
    • Handle: RePEc:eee:energy:v:177:y:2019:i:c:p:304-318
    DOI: 10.1016/j.energy.2019.03.161
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S036054421930581X
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2019.03.161?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Krawczyk, Piotr & Howaniec, Natalia & Smoliński, Adam, 2016. "Economic efficiency analysis of substitute natural gas (SNG) production in steam gasification of coal with the utilization of HTR excess heat," Energy, Elsevier, vol. 114(C), pages 1207-1213.
    2. Xiang, Dong & Jin, Tong & Lei, Xinru & Liu, Shuai & Jiang, Yong & Dong, Zhongbing & Tao, Quanbao & Cao, Yan, 2018. "The high efficient synthesis of natural gas from a joint-feedstock of coke-oven gas and pulverized coke via a chemical looping combustion scheme," Applied Energy, Elsevier, vol. 212(C), pages 944-954.
    3. Lee, Jae Chul & Lee, Hyeon Hui & Joo, Yong Jin & Lee, Chang Ha & Oh, Min, 2014. "Process simulation and thermodynamic analysis of an IGCC (integrated gasification combined cycle) plant with an entrained coal gasifier," Energy, Elsevier, vol. 64(C), pages 58-68.
    4. Cormos, Calin-Cristian, 2012. "Integrated assessment of IGCC power generation technology with carbon capture and storage (CCS)," Energy, Elsevier, vol. 42(1), pages 434-445.
    5. Rolfe, A. & Huang, Y. & Haaf, M. & Rezvani, S. & MclIveen-Wright, D. & Hewitt, N.J., 2018. "Integration of the calcium carbonate looping process into an existing pulverized coal-fired power plant for CO2 capture: Techno-economic and environmental evaluation," Applied Energy, Elsevier, vol. 222(C), pages 169-179.
    6. Barragán-Beaud, Camila & Pizarro-Alonso, Amalia & Xylia, Maria & Syri, Sanna & Silveira, Semida, 2018. "Carbon tax or emissions trading? An analysis of economic and political feasibility of policy mechanisms for greenhouse gas emissions reduction in the Mexican power sector," Energy Policy, Elsevier, vol. 122(C), pages 287-299.
    7. Su, Li-Wang & Li, Xiang-Rong & Sun, Zuo-Yu, 2013. "Flow chart of methanol in China," Renewable and Sustainable Energy Reviews, Elsevier, vol. 28(C), pages 541-550.
    8. Lin, Hu & Jin, Hongguang & Gao, Lin & Zhang, Na, 2014. "A polygeneration system for methanol and power production based on coke oven gas and coal gas with CO2 recovery," Energy, Elsevier, vol. 74(C), pages 174-180.
    9. Yi, Qun & Wu, Guo-sheng & Gong, Min-hui & Huang, Yi & Feng, Jie & Hao, Yan-hong & Li, Wen-ying, 2017. "A feasibility study for CO2 recycle assistance with coke oven gas to synthetic natural gas," Applied Energy, Elsevier, vol. 193(C), pages 149-161.
    10. Usman, Muhammad & Wan Daud, W.M.A. & Abbas, Hazzim F., 2015. "Dry reforming of methane: Influence of process parameters—A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 45(C), pages 710-744.
    11. Su, Li-Wang & Li, Xiang-Rong & Sun, Zuo-Yu, 2013. "The consumption, production and transportation of methanol in China: A review," Energy Policy, Elsevier, vol. 63(C), pages 130-138.
    12. Xie, Kechang & Li, Wenying & Zhao, Wei, 2010. "Coal chemical industry and its sustainable development in China," Energy, Elsevier, vol. 35(11), pages 4349-4355.
    13. Jiang, Yuan & Bhattacharyya, Debangsu, 2017. "Techno-economic analysis of direct coal-biomass to liquids (CBTL) plants with shale gas utilization and CO2 capture and storage (CCS)," Applied Energy, Elsevier, vol. 189(C), pages 433-448.
    14. Qin, Shiyue & Chang, Shiyan, 2017. "Modeling, thermodynamic and techno-economic analysis of coke production process with waste heat recovery," Energy, Elsevier, vol. 141(C), pages 435-450.
    15. Man, Yi & Yang, Siyu & Zhang, Jun & Qian, Yu, 2014. "Conceptual design of coke-oven gas assisted coal to olefins process for high energy efficiency and low CO2 emission," Applied Energy, Elsevier, vol. 133(C), pages 197-205.
    16. Xiang, Dong & Qian, Yu & Man, Yi & Yang, Siyu, 2014. "Techno-economic analysis of the coal-to-olefins process in comparison with the oil-to-olefins process," Applied Energy, Elsevier, vol. 113(C), pages 639-647.
    17. Xiang, Dong & Xiang, Junjie & Sun, Zhe & Cao, Yan, 2017. "The integrated coke-oven gas and pulverized coke gasification for methanol production with highly efficient hydrogen utilization," Energy, Elsevier, vol. 140(P1), pages 78-91.
    18. Yi, Qun & Gong, Min-Hui & Huang, Yi & Feng, Jie & Hao, Yan-Hong & Zhang, Ji-Long & Li, Wen-Ying, 2016. "Process development of coke oven gas to methanol integrated with CO2 recycle for satisfactory techno-economic performance," Energy, Elsevier, vol. 112(C), pages 618-628.
    19. Zhang, Jianyun & Ma, Linwei & Li, Zheng & Ni, Weidou, 2014. "The impact of system configuration on material utilization in the coal-based polygeneration of methanol and electricity," Energy, Elsevier, vol. 75(C), pages 136-145.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Pandey, Shailesh & Srivastava, Vimal Chandra & Kumar, Vimal, 2023. "Comparative assessment of different grades of coal for methanol production: Simulation, optimization, environmental and economic analysis," Energy, Elsevier, vol. 284(C).
    2. Hou, Rui & Zhang, Nachuan & Yang, Chengsheng & Zhao, Jing & Li, Peng & Sun, Bo, 2023. "A novel structure of natural gas, electricity, and methanol production using a combined reforming cycle: Integration of biogas upgrading, liquefied natural gas re-gasification, power plant, and methan," Energy, Elsevier, vol. 270(C).
    3. Yin, Shaowu & Wang, Hongyu & Wang, Li & Liu, Chuanping & Tong, Lige, 2021. "Influencing factors and evaluation system for Carbon–Calcium pellet performance in a pyrolysis furnace," Energy, Elsevier, vol. 214(C).
    4. Dongliang, Wang & Wenliang, Meng & Huairong, Zhou & Guixian, Li & Yong, Yang & Hongwei, Li, 2021. "Green hydrogen coupling with CO2 utilization of coal-to-methanol for high methanol productivity and low CO2 emission," Energy, Elsevier, vol. 231(C).
    5. Usama Ahmed & Muhammad Arsalan Hussain & Muhammad Bilal & Hassan Zeb & Umer Zahid & Sagheer A. Onaizi & Abdul Gani Abdul Jameel, 2021. "Utilization of Low-Rank Coals for Producing Syngas to Meet the Future Energy Needs: Technical and Economic Analysis," Sustainability, MDPI, vol. 13(19), pages 1-15, September.
    6. Gu, Hongfei & Liu, Jianzi & Zhou, Xingchen & Wu, Qiwei & Liu, Yaodong & Yu, Shuaixian & Qiu, Wenying & Xu, Jianguo, 2023. "Modelling of a novel electricity and methanol co-generation using heat recovery and CO2 capture: Comprehensive thermodynamic, economic, and environmental analyses," Energy, Elsevier, vol. 278(C).
    7. Li, Junjie & Zhang, Yueling & Yang, Yanli & Zhang, Xiaomei & Zheng, Yonghong & Qian, Qi & Tian, Yajun & Xie, Kechang, 2022. "Comparative resource-environment-economy assessment of coal- and oil-based aromatics production," Resources Policy, Elsevier, vol. 77(C).
    8. Farias Neto, G.W. & Leite, M.B.M. & Marcelino, T.O.A.C. & Carneiro, L.O. & Brito, K.D. & Brito, R.P., 2021. "Optimizing the coke oven process by adjusting the temperature of the combustion chambers," Energy, Elsevier, vol. 217(C).
    9. Yang, Qingchun & Yang, Qing & Xu, Simin & Zhang, Dawei & Liu, Chengling & Zhou, Huairong, 2021. "Optimal design, exergy and economic analyses of coal-to-ethylene glycol process coupling different shale gas reforming technologies," Energy, Elsevier, vol. 228(C).
    10. Ma, Qian & Chang, Yuan & Yuan, Bo & Song, Zhaozheng & Xue, Jinjun & Jiang, Qingzhe, 2022. "Utilizing carbon dioxide from refinery flue gas for methanol production: System design and assessment," Energy, Elsevier, vol. 249(C).
    11. Wenming Wang & Yang Zhao & Yichi Ma & Chunying Guo & Jianli Jia, 2023. "An Assessment Framework for Human Health Risk from Heavy Metals in Coal Chemical Industry Soils in Northwest China," Sustainability, MDPI, vol. 15(20), pages 1-13, October.
    12. Liu, Huan & Guo, Wei & Liu, Shuqin, 2022. "Comparative techno-economic performance analysis of underground coal gasification and surface coal gasification based coal-to-hydrogen process," Energy, Elsevier, vol. 258(C).
    13. Zhang, Yueling & Li, Junjie & Yang, Xiaoxiao, 2021. "Comprehensive competitiveness assessment of four coal-to-liquid routes and conventional oil refining route in China," Energy, Elsevier, vol. 235(C).
    14. Siddig S. Khalafalla & Umer Zahid & Abdul Gani Abdul Jameel & Usama Ahmed & Feraih S. Alenazey & Chul-Jin Lee, 2020. "Conceptual Design Development of Coal-to-Methanol Process with Carbon Capture and Utilization," Energies, MDPI, vol. 13(23), pages 1-21, December.
    15. Wang, Cong & Feng, Yu & Liu, Zekuan & Wang, Yilin & Fang, Jiwei & Qin, Jiang & Shao, Jiahui & Huang, Hongyan, 2022. "Assessment of thermodynamic performance and CO2 emission reduction for a supersonic precooled turbine engine cycle fueled with a new green fuel of ammonia," Energy, Elsevier, vol. 261(PA).
    16. Ren, Bo-Ping & Xu, Yi-Peng & Huang, Yu-Wei & She, Chen & Sun, Bo, 2023. "Methanol production from natural gas reforming and CO2 capturing process, simulation, design, and technical-economic analysis," Energy, Elsevier, vol. 263(PC).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Xiang, Dong & Xiang, Junjie & Sun, Zhe & Cao, Yan, 2017. "The integrated coke-oven gas and pulverized coke gasification for methanol production with highly efficient hydrogen utilization," Energy, Elsevier, vol. 140(P1), pages 78-91.
    2. Shin, Sunkyu & Lee, Jeong-Keun & Lee, In-Beum, 2020. "Development and techno-economic study of methanol production from coke-oven gas blended with Linz Donawitz gas," Energy, Elsevier, vol. 200(C).
    3. Xiang, Dong & Jin, Tong & Lei, Xinru & Liu, Shuai & Jiang, Yong & Dong, Zhongbing & Tao, Quanbao & Cao, Yan, 2018. "The high efficient synthesis of natural gas from a joint-feedstock of coke-oven gas and pulverized coke via a chemical looping combustion scheme," Applied Energy, Elsevier, vol. 212(C), pages 944-954.
    4. Yang, Qingchun & Yang, Qing & Xu, Simin & Zhang, Dawei & Liu, Chengling & Zhou, Huairong, 2021. "Optimal design, exergy and economic analyses of coal-to-ethylene glycol process coupling different shale gas reforming technologies," Energy, Elsevier, vol. 228(C).
    5. Zhou, Huairong & Li, Hongwei & Duan, Runhao & Yang, Qingchun, 2020. "An integrated scheme of coal-assisted oil shale efficient pyrolysis and high-value conversion of pyrolysis oil," Energy, Elsevier, vol. 196(C).
    6. Yi, Qun & Wu, Guo-sheng & Gong, Min-hui & Huang, Yi & Feng, Jie & Hao, Yan-hong & Li, Wen-ying, 2017. "A feasibility study for CO2 recycle assistance with coke oven gas to synthetic natural gas," Applied Energy, Elsevier, vol. 193(C), pages 149-161.
    7. Ma, Qian & Chang, Yuan & Yuan, Bo & Song, Zhaozheng & Xue, Jinjun & Jiang, Qingzhe, 2022. "Utilizing carbon dioxide from refinery flue gas for methanol production: System design and assessment," Energy, Elsevier, vol. 249(C).
    8. Liu, Huan & Guo, Wei & Liu, Shuqin, 2022. "Comparative techno-economic performance analysis of underground coal gasification and surface coal gasification based coal-to-hydrogen process," Energy, Elsevier, vol. 258(C).
    9. Uribe-Soto, Wilmar & Portha, Jean-François & Commenge, Jean-Marc & Falk, Laurent, 2017. "A review of thermochemical processes and technologies to use steelworks off-gases," Renewable and Sustainable Energy Reviews, Elsevier, vol. 74(C), pages 809-823.
    10. Tabibian, Seyed Shayan & Sharifzadeh, Mahdi, 2023. "Statistical and analytical investigation of methanol applications, production technologies, value-chain and economy with a special focus on renewable methanol," Renewable and Sustainable Energy Reviews, Elsevier, vol. 179(C).
    11. Li, Hong & Zhou, Hao & Liu, Kailong & Gao, Xin & Li, Xingang, 2021. "Retrofit application of traditional petroleum chemical technologies to coal chemical industry for sustainable energy-efficiency production," Energy, Elsevier, vol. 218(C).
    12. Xiang, Dong & Huang, Weiqing & Huang, Peng, 2018. "A novel coke-oven gas-to-natural gas and hydrogen process by integrating chemical looping hydrogen with methanation," Energy, Elsevier, vol. 165(PB), pages 1024-1033.
    13. Xiang, Dong & Zhou, Yunpeng, 2018. "Concept design and techno-economic performance of hydrogen and ammonia co-generation by coke-oven gas-pressure swing adsorption integrated with chemical looping hydrogen process," Applied Energy, Elsevier, vol. 229(C), pages 1024-1034.
    14. Huang, Yi & Yi, Qun & Kang, Jing-Xian & Zhang, Ya-Gang & Li, Wen-Ying & Feng, Jie & Xie, Ke-Chang, 2019. "Investigation and optimization analysis on deployment of China coal chemical industry under carbon emission constraints," Applied Energy, Elsevier, vol. 254(C).
    15. Huo, Hailong & Liu, Xunliang & Wen, Zhi & Lou, Guofeng & Dou, Ruifeng & Su, Fuyong & Zhou, Wenning & Jiang, Zeyi, 2021. "Case study of a novel low rank coal to calcium carbide process based on techno-economic assessment," Energy, Elsevier, vol. 228(C).
    16. Yang, Qingchun & Xu, Simin & Zhang, Jinliang & Liu, Chenglin & Zhang, Dawei & Zhou, Huairong & Mei, Shumei & Gao, Minglin & Liu, Hongyan, 2021. "Thermodynamic and techno-economic analyses of a novel integrated process of coal gasification and methane tri-reforming to ethylene glycol with low carbon emission and high efficiency," Energy, Elsevier, vol. 229(C).
    17. Zhou, Huairong & Meng, Wenliang & Wang, Dongliang & Li, Guixian & Li, Hongwei & Liu, Zhiqiang & Yang, Sheng, 2021. "A novel coal chemical looping gasification scheme for synthetic natural gas with low energy consumption for CO2 capture: Modelling, parameters optimization, and performance analysis," Energy, Elsevier, vol. 225(C).
    18. Yi, Qun & Gong, Min-Hui & Huang, Yi & Feng, Jie & Hao, Yan-Hong & Zhang, Ji-Long & Li, Wen-Ying, 2016. "Process development of coke oven gas to methanol integrated with CO2 recycle for satisfactory techno-economic performance," Energy, Elsevier, vol. 112(C), pages 618-628.
    19. Ammar Bany Ata & Peter Maximilian Seufert & Christian Heinze & Falah Alobaid & Bernd Epple, 2021. "Optimization of Integrated Gasification Combined-Cycle Power Plant for Polygeneration of Power and Chemicals," Energies, MDPI, vol. 14(21), pages 1-24, November.
    20. Huang, Yi & Yi, Qun & Wei, Guo-qiang & Kang, Jing-xian & Li, Wen-ying & Feng, Jie & Xie, Ke-chang, 2018. "Energy use, greenhouse gases emission and cost effectiveness of an integrated high– and low–temperature Fisher–Tropsch synthesis plant from a lifecycle viewpoint," Applied Energy, Elsevier, vol. 228(C), pages 1009-1019.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:177:y:2019:i:c:p:304-318. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.