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Energy, exergy and advanced exergy analysis of a milk processing factory

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  • Bühler, Fabian
  • Nguyen, Tuong-Van
  • Jensen, Jonas Kjær
  • Holm, Fridolin Müller
  • Elmegaard, Brian

Abstract

Energy, exergy and advanced exergy methods were used to analyse a milk powder production facility. While a conventional energy analysis is used to map the energy flows and to suggest possibilities for process integration through pinch analysis, an exergy analysis identifies the locations and magnitudes of thermodynamic irreversibilities. The advanced exergy analysis determines the real potential for thermodynamic improvements by dividing the exergy destruction into its avoidable and unavoidable parts, which relate to technological limitations, and into its endogenous and exogenous parts, which present the interactions between the different sub-systems. This analysis was based on factory data with which the complete production line (milk treatment, evaporators and dryers) and the utility systems were modelled. The results show the potential for optimisation and a comparison of the applicability of the different methods to the dairy industry. The pinch analysis and energy mapping showed that the potential for heat integration was small. The exergy analysis revealed the gas burner and spray dryer caused most exergy destruction, while the heaters had low exergy efficiencies. The advanced exergy analysis found the evaporators to have a high share of avoidable exergy destruction. However not all results from the advanced exergy analysis were practical.

Suggested Citation

  • Bühler, Fabian & Nguyen, Tuong-Van & Jensen, Jonas Kjær & Holm, Fridolin Müller & Elmegaard, Brian, 2018. "Energy, exergy and advanced exergy analysis of a milk processing factory," Energy, Elsevier, vol. 162(C), pages 576-592.
    • Handle: RePEc:eee:energy:v:162:y:2018:i:c:p:576-592
    DOI: 10.1016/j.energy.2018.08.029
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    Cited by:

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    4. Esmanur Uçal & Hasan Yildizhan & Arman Ameen & Zafer Erbay, 2023. "Assessment of Whole Milk Powder Production by a Cumulative Exergy Consumption Approach," Sustainability, MDPI, vol. 15(4), pages 1-15, February.
    5. Singh, Gurjeet & Tyagi, V.V. & Singh, P.J. & Pandey, A.K., 2020. "Estimation of thermodynamic characteristics for comprehensive dairy food processing plant: An energetic and exergetic approach," Energy, Elsevier, vol. 194(C).
    6. Bühler, Fabian & Zühlsdorf, Benjamin & Nguyen, Tuong-Van & Elmegaard, Brian, 2019. "A comparative assessment of electrification strategies for industrial sites: Case of milk powder production," Applied Energy, Elsevier, vol. 250(C), pages 1383-1401.
    7. Hasan Yildizhan & Cihan Yıldırım & Shiva Gorjian & Arman Ameen, 2023. "How May New Energy Investments Change the Sustainability of the Turkish Industrial Sector?," Sustainability, MDPI, vol. 15(2), pages 1-15, January.
    8. Diana L. Tinoco-Caicedo & Alexis Lozano-Medina & Ana M. Blanco-Marigorta, 2020. "Conventional and Advanced Exergy and Exergoeconomic Analysis of a Spray Drying System: A Case Study of an Instant Coffee Factory in Ecuador," Energies, MDPI, vol. 13(21), pages 1-19, October.
    9. Ali, Ramadan Hefny & Abdel Samee, Ahmed A. & Maghrabie, Hussein M., 2023. "Thermodynamic analysis of a cogeneration system in pulp and paper industry under singular and hybrid operating modes," Energy, Elsevier, vol. 263(PE).
    10. Alessandro Franco & Lorenzo Miserocchi & Daniele Testi, 2023. "Energy Indicators for Enabling Energy Transition in Industry," Energies, MDPI, vol. 16(2), pages 1-18, January.

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