IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v140y2017ip1p1059-1073.html
   My bibliography  Save this article

An extended energy saving method for modification of MTP process heat exchanger network

Author

Listed:
  • Sadeghian Jahromi, Farid
  • Beheshti, Masoud

Abstract

Pinch Technology has been widely adopted and considered to be one of the most successful techniques in process energy integration. But according to limitation and defect of pinch analysis in heat exchanger retrofit, a new conceptual diagram is proposed for super-ambient and sub-ambient temperature process. This diagram is based on heat flow rate as a function of temperature. By using this diagram, it can be achieve to the concepts such as: 1- retrofit of the HEN for energy saving, 2- the best location of hot and cold utility, 3- The actual amount of required hot and cold utility. Composite curve, the grand composite curve and the energy transfer diagram have been constructed for analysis of the HEN of a methanol to propylene plant. In this novel design it was attempted to improve the HEN’s efficiency of MTP process and get the maximum economic return. Annual profit percentage reach to 13.2% by improving HEN via bridge method. Results showed that utilities consumption have been decreased significantly in the novel design by bridge method (about 9.3%) to pinch analysis (5.0%). Finally, it can be said, bridge analysis provides more detail about heat savings modifications, than traditional pinch analysis.

Suggested Citation

  • Sadeghian Jahromi, Farid & Beheshti, Masoud, 2017. "An extended energy saving method for modification of MTP process heat exchanger network," Energy, Elsevier, vol. 140(P1), pages 1059-1073.
    • Handle: RePEc:eee:energy:v:140:y:2017:i:p1:p:1059-1073
    DOI: 10.1016/j.energy.2017.09.032
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544217315530
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.energy.2017.09.032?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Zhang, B.J. & Li, J. & Zhang, Z.L. & Wang, K. & Chen, Q.L., 2016. "Simultaneous design of heat exchanger network for heat integration using hot direct discharges/feeds between process plants," Energy, Elsevier, vol. 109(C), pages 400-411.
    2. Gadalla, Mamdouh A., 2015. "A new graphical method for Pinch Analysis applications: Heat exchanger network retrofit and energy integration," Energy, Elsevier, vol. 81(C), pages 159-174.
    3. Sun, Jinsheng & Wang, Fan & Ma, Tingting & Gao, Hong & Wu, Peng & Liu, Lili, 2012. "Energy and exergy analysis of a five-column methanol distillation scheme," Energy, Elsevier, vol. 45(1), pages 696-703.
    4. Arriola-Medellín, Alejandro & Manzanares-Papayanopoulos, Emilio & Romo-Millares, César, 2014. "Diagnosis and redesign of power plants using combined Pinch and Exergy Analysis," Energy, Elsevier, vol. 72(C), pages 643-651.
    5. Quijera, José Antonio & García, Araceli & Alriols, María González & Labidi, Jalel, 2013. "Heat integration options based on pinch and exergy analyses of a thermosolar and heat pump in a fish tinning industrial process," Energy, Elsevier, vol. 55(C), pages 23-37.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Lai, Yee Qing & Wan Alwi, Sharifah Rafidah & Manan, Zainuddin Abdul, 2019. "Customised retrofit of heat exchanger network combining area distribution and targeted investment," Energy, Elsevier, vol. 179(C), pages 1054-1066.
    2. Wang, Bohong & Klemeš, Jiří Jaromír & Li, Nianqi & Zeng, Min & Varbanov, Petar Sabev & Liang, Yongtu, 2021. "Heat exchanger network retrofit with heat exchanger and material type selection: A review and a novel method," Renewable and Sustainable Energy Reviews, Elsevier, vol. 138(C).
    3. Zhu, Xiaochen & Fuli, Wang, 2023. "Energy savings bottleneck diagnosis and optimization decision method for industrial auxiliary system based on energy efficiency gap analysis," Energy, Elsevier, vol. 263(PE).
    4. Subin Jung & Hyojin Jung & Yuchan Ahn, 2022. "Optimal Economic–Environmental Design of Heat Exchanger Network in Naphtha Cracking Center Considering Fuel Type and CO 2 Emissions," Energies, MDPI, vol. 15(24), pages 1-14, December.
    5. Lal, Nathan S. & Walmsley, Timothy G. & Walmsley, Michael R.W. & Atkins, Martin J. & Neale, James R., 2018. "A novel Heat Exchanger Network Bridge Retrofit method using the Modified Energy Transfer Diagram," Energy, Elsevier, vol. 155(C), pages 190-204.

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Vela-García, Nicolas & Bolonio, David & Mosquera, Ana María & Ortega, Marcelo F. & García-Martínez, María-Jesús & Canoira, Laureano, 2020. "Techno-economic and life cycle assessment of triisobutane production and its suitability as biojet fuel," Applied Energy, Elsevier, vol. 268(C).
    2. Klemeš, Jiří Jaromír & Varbanov, Petar Sabev & Walmsley, Timothy G. & Jia, Xuexiu, 2018. "New directions in the implementation of Pinch Methodology (PM)," Renewable and Sustainable Energy Reviews, Elsevier, vol. 98(C), pages 439-468.
    3. Chen, Wei & Shi, Wenxing & Li, Xianting & Wang, Baolong & Cao, Yang, 2020. "Application of optimization method based on discretized thermal energy in condensing heat recovery system of combined heat and power plant," Energy, Elsevier, vol. 213(C).
    4. Lai, Yee Qing & Wan Alwi, Sharifah Rafidah & Manan, Zainuddin Abdul, 2019. "Customised retrofit of heat exchanger network combining area distribution and targeted investment," Energy, Elsevier, vol. 179(C), pages 1054-1066.
    5. Arriola-Medellín, Alejandro & Manzanares-Papayanopoulos, Emilio & Romo-Millares, César, 2014. "Diagnosis and redesign of power plants using combined Pinch and Exergy Analysis," Energy, Elsevier, vol. 72(C), pages 643-651.
    6. Khalili-Garakani, Amirhossein & Ivakpour, Javad & Kasiri, Norollah, 2016. "Evolutionary synthesis of optimum light ends recovery unit with exergy analysis application," Applied Energy, Elsevier, vol. 168(C), pages 507-522.
    7. Nahin Tasmin & Shahjadi Hisan Farjana & Md Rashed Hossain & Santu Golder & M. A. Parvez Mahmud, 2022. "Integration of Solar Process Heat in Industries: A Review," Clean Technol., MDPI, vol. 4(1), pages 1-35, February.
    8. Chauhan, Shivendra Singh & Khanam, Shabina, 2019. "Enhancement of efficiency for steam cycle of thermal power plants using process integration," Energy, Elsevier, vol. 173(C), pages 364-373.
    9. Sun, Jinsheng & Dai, Leilei & Shi, Ming & Gao, Hong & Cao, Xijia & Liu, Guangxin, 2014. "Further optimization of a parallel double-effect organosilicon distillation scheme through exergy analysis," Energy, Elsevier, vol. 69(C), pages 370-377.
    10. Zdeněk Jegla & Vít Freisleben, 2020. "Practical Energy Retrofit of Heat Exchanger Network Not Containing Utility Path," Energies, MDPI, vol. 13(11), pages 1-16, May.
    11. Aboelazayem, Omar & Gadalla, Mamdouh & Alhajri, Ibrahim & Saha, Basudeb, 2021. "Advanced process integration for supercritical production of biodiesel: Residual waste heat recovery via organic Rankine cycle (ORC)," Renewable Energy, Elsevier, vol. 164(C), pages 433-443.
    12. Wang, Jingyi & Wang, Zhe & Zhou, Ding & Sun, Kaiyu, 2019. "Key issues and novel optimization approaches of industrial waste heat recovery in district heating systems," Energy, Elsevier, vol. 188(C).
    13. Hou, Rui & Zhang, Nachuan & Yang, Chengsheng & Zhao, Jing & Li, Peng & Sun, Bo, 2023. "A novel structure of natural gas, electricity, and methanol production using a combined reforming cycle: Integration of biogas upgrading, liquefied natural gas re-gasification, power plant, and methan," Energy, Elsevier, vol. 270(C).
    14. Klemeš, Jiří Jaromír & Wang, Qiu-Wang & Varbanov, Petar Sabev & Zeng, Min & Chin, Hon Huin & Lal, Nathan Sanjay & Li, Nian-Qi & Wang, Bohong & Wang, Xue-Chao & Walmsley, Timothy Gordon, 2020. "Heat transfer enhancement, intensification and optimisation in heat exchanger network retrofit and operation," Renewable and Sustainable Energy Reviews, Elsevier, vol. 120(C).
    15. Hür Bütün & Ivan Kantor & François Maréchal, 2019. "Incorporating Location Aspects in Process Integration Methodology," Energies, MDPI, vol. 12(17), pages 1-45, August.
    16. Gharagheizi, Farhad & Ilani-Kashkouli, Poorandokht & Mohammadi, Amir H. & Ramjugernath, Deresh, 2014. "A group contribution method for determination of the standard molar chemical exergy of organic compounds," Energy, Elsevier, vol. 70(C), pages 288-297.
    17. Wang, Yufei & Zhan, Shihui & Feng, Xiao, 2015. "Optimization of velocity for energy saving and mitigating fouling in a crude oil preheat train with fixed network structure," Energy, Elsevier, vol. 93(P2), pages 1478-1488.
    18. Abdelouadoud, Yasmina & Lucas, Edward & Krummenacher, Pierre & Olsen, Donald & Wellig, Beat, 2019. "Batch process heat storage integration: A simple and effective graphical approach," Energy, Elsevier, vol. 185(C), pages 804-818.
    19. Chang, Chenglin & Chen, Xiaolu & Wang, Yufei & Feng, Xiao, 2017. "Simultaneous optimization of multi-plant heat integration using intermediate fluid circles," Energy, Elsevier, vol. 121(C), pages 306-317.
    20. Ma, Qian & Chang, Yuan & Yuan, Bo & Song, Zhaozheng & Xue, Jinjun & Jiang, Qingzhe, 2022. "Utilizing carbon dioxide from refinery flue gas for methanol production: System design and assessment," Energy, Elsevier, vol. 249(C).

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:140:y:2017:i:p1:p:1059-1073. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.