IDEAS home Printed from https://ideas.repec.org/a/eee/energy/v139y2017icp694-705.html
   My bibliography  Save this article

Exergy analysis and optimization of coking process

Author

Listed:
  • Liu, Changxin
  • Xie, Zhihui
  • Sun, Fengrui
  • Chen, Lingen

Abstract

Taking the exergy loss minimization as the optimization objective, an optimization model of coking process is established based on the material balance and energy balance. The optimization problem is solved with the practical production data of a coking plant. The minimum exergy loss and the optimal design parameters are obtained. Performances of the mixed coal before and after optimizations are compared. Influences of design variables on minimum exergy loss are investigated. The results show that the minimum exergy loss is 3602072.2 kJ/t which decreases by 6.99% compared with that before optimization. Compared with the heat loss minimization objective, the optimization with the exergy loss minimization improves the exergy saving by 2.95%. Increasing the dosage of gas coal and synchronously reducing the dosages of the other coals can reduce the exergy loss of coking process. When the mixture ratio of blast furnace gas to coke oven gas is near to 7:1, the minimum exergy loss is obtained. Improving the desulfurization technology can relax the upper bound of sulfur constraint, and indirectly reduce the exergy loss. In practical production, the dosages of raw materials should be in the ranges where the exergy loss changes more slowly and close to the optimal values.

Suggested Citation

  • Liu, Changxin & Xie, Zhihui & Sun, Fengrui & Chen, Lingen, 2017. "Exergy analysis and optimization of coking process," Energy, Elsevier, vol. 139(C), pages 694-705.
  • Handle: RePEc:eee:energy:v:139:y:2017:i:c:p:694-705
    DOI: 10.1016/j.energy.2017.08.006
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0360544217313816
    Download Restriction: Full text for ScienceDirect subscribers only

    File URL: https://libkey.io/10.1016/j.energy.2017.08.006?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Liu, Xiong & Chen, Lingen & Feng, Huijun & Qin, Xiaoyong & Sun, Fengrui, 2016. "Constructal design of a blast furnace iron-making process based on multi-objective optimization," Energy, Elsevier, vol. 109(C), pages 137-151.
    2. Liu, Xiong & Chen, Lingen & Qin, Xiaoyong & Sun, Fengrui, 2015. "Exergy loss minimization for a blast furnace with comparative analyses for energy flows and exergy flows," Energy, Elsevier, vol. 93(P1), pages 10-19.
    3. Johansson, Maria T. & Söderström, Mats, 2011. "Options for the Swedish steel industry – Energy efficiency measures and fuel conversion," Energy, Elsevier, vol. 36(1), pages 191-198.
    4. Feng, Huijun & Chen, Lingen & Xie, Zhihui & Ding, Zemin & Sun, Fengrui, 2014. "Generalized constructal optimization for solidification heat transfer process of slab continuous casting based on heat loss rate," Energy, Elsevier, vol. 66(C), pages 991-998.
    5. Meng, Fankai & Chen, Lingen & Sun, Fengrui & Yang, Bo, 2014. "Thermoelectric power generation driven by blast furnace slag flushing water," Energy, Elsevier, vol. 66(C), pages 965-972.
    6. Liu, Xiong & Feng, Huijun & Chen, Lingen & Qin, Xiaoyong & Sun, Fengrui, 2016. "Hot metal yield optimization of a blast furnace based on constructal theory," Energy, Elsevier, vol. 104(C), pages 33-41.
    7. Chen, Lingen & Shen, Xun & Xia, Shaojun & Sun, Fengrui, 2017. "Thermodynamic analyses for recovering residual heat of high-temperature basic oxygen gas (BOG) by the methane reforming with carbon dioxide reaction," Energy, Elsevier, vol. 118(C), pages 906-913.
    8. Xiong, Bing & Chen, Lingen & Meng, Fankai & Sun, Fengrui, 2014. "Modeling and performance analysis of a two-stage thermoelectric energy harvesting system from blast furnace slag water waste heat," Energy, Elsevier, vol. 77(C), pages 562-569.
    9. Wu, Junnian & Wang, Ruiqi & Pu, Guangying & Qi, Hang, 2016. "Integrated assessment of exergy, energy and carbon dioxide emissions in an iron and steel industrial network," Applied Energy, Elsevier, vol. 183(C), pages 430-444.
    10. Bisio, G. & Rubatto, G., 2000. "Energy saving and some environment improvements in coke-oven plants," Energy, Elsevier, vol. 25(3), pages 247-265.
    11. Şöhret, Yasin & Açıkkalp, Emin & Hepbasli, Arif & Karakoc, T. Hikmet, 2015. "Advanced exergy analysis of an aircraft gas turbine engine: Splitting exergy destructions into parts," Energy, Elsevier, vol. 90(P2), pages 1219-1228.
    12. Yi, Qun & Wu, Guo-sheng & Gong, Min-hui & Huang, Yi & Feng, Jie & Hao, Yan-hong & Li, Wen-ying, 2017. "A feasibility study for CO2 recycle assistance with coke oven gas to synthetic natural gas," Applied Energy, Elsevier, vol. 193(C), pages 149-161.
    13. He, Kun & Wang, Li, 2017. "A review of energy use and energy-efficient technologies for the iron and steel industry," Renewable and Sustainable Energy Reviews, Elsevier, vol. 70(C), pages 1022-1039.
    14. Sun, Kai & Tseng, Chen-Ting & Shan-Hill Wong, David & Shieh, Shyan-Shu & Jang, Shi-Shang & Kang, Jia-Lin & Hsieh, Wei-Dong, 2015. "Model predictive control for improving waste heat recovery in coke dry quenching processes," Energy, Elsevier, vol. 80(C), pages 275-283.
    Full references (including those not matched with items on IDEAS)

    Citations

    Citations are extracted by the CitEc Project, subscribe to its RSS feed for this item.
    as


    Cited by:

    1. Feng, Chao & Zhu, Rong & Wei, Guangsheng & Dong, Kai & Xia, Tao, 2023. "Typical case of CO2 capture in Chinese iron and steel enterprises: Exergy analysis," Applied Energy, Elsevier, vol. 336(C).
    2. Polesek-Karczewska, Sylwia & Kardaś, Dariusz & Wardach-Święcicka, Izabela, 2020. "Effect of heterogeneous tar condensation on coking pressure dynamics – Qualitative numerical analysis," Energy, Elsevier, vol. 207(C).
    3. Wang, Lili & Zhao, Jun & Teng, Junfeng & Dong, Shilong & Wang, Yinglong & Xiang, Shuguang & Sun, Xiaoyan, 2022. "Study on an energy-saving process for separation ethylene elycol mixture through heat-pump, heat-integration and ORC driven by waste-heat," Energy, Elsevier, vol. 243(C).
    4. Yuan, Yuxing & Na, Hongming & Du, Tao & Qiu, Ziyang & Sun, Jingchao & Yan, Tianyi & Che, Zichang, 2023. "Multi-objective optimization and analysis of material and energy flows in a typical steel plant," Energy, Elsevier, vol. 263(PD).
    5. Na, Hongming & Sun, Jingchao & Qiu, Ziyang & He, Jianfei & Yuan, Yuxing & Yan, Tianyi & Du, Tao, 2021. "A novel evaluation method for energy efficiency of process industry — A case study of typical iron and steel manufacturing process," Energy, Elsevier, vol. 233(C).
    6. Yang, Qingchun & Zhang, Dawei & Zhou, Huairong & Zhang, Chenwei, 2018. "Process simulation, analysis and optimization of a coal to ethylene glycol process," Energy, Elsevier, vol. 155(C), pages 521-534.
    7. Radwan A. Almasri & A. F. Almarshoud & Hanafy M. Omar & Khaled Khodary Esmaeil & Mohammed Alshitawi, 2020. "Exergy and Economic Analysis of Energy Consumption in the Residential Sector of the Qassim Region in the Kingdom of Saudi Arabia," Sustainability, MDPI, vol. 12(7), pages 1-20, March.
    8. Mohamadi-Baghmolaei, Mohamad & Hajizadeh, Abdollah & Zahedizadeh, Parviz & Azin, Reza & Zendehboudi, Sohrab, 2021. "Evaluation of hybridized performance of amine scrubbing plant based on exergy, energy, environmental, and economic prospects: A gas sweetening plant case study," Energy, Elsevier, vol. 214(C).
    9. Wu, Junnian & Pu, Guangying & Guo, Yan & Lv, Jingwen & Shang, Jiangwei, 2018. "Retrospective and prospective assessment of exergy, life cycle carbon emissions, and water footprint for coking network evolution in China," Applied Energy, Elsevier, vol. 218(C), pages 479-493.
    10. Golmohamadi, Hessam, 2022. "Demand-side management in industrial sector: A review of heavy industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 156(C).
    11. Na, Hongming & Sun, Jingchao & Qiu, Ziyang & Yuan, Yuxing & Du, Tao, 2022. "Optimization of energy efficiency, energy consumption and CO2 emission in typical iron and steel manufacturing process," Energy, Elsevier, vol. 257(C).

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. Liu, Xiong & Chen, Lingen & Feng, Huijun & Qin, Xiaoyong & Sun, Fengrui, 2016. "Constructal design of a blast furnace iron-making process based on multi-objective optimization," Energy, Elsevier, vol. 109(C), pages 137-151.
    2. Wu, Junnian & Pu, Guangying & Guo, Yan & Lv, Jingwen & Shang, Jiangwei, 2018. "Retrospective and prospective assessment of exergy, life cycle carbon emissions, and water footprint for coking network evolution in China," Applied Energy, Elsevier, vol. 218(C), pages 479-493.
    3. Liu, Xiong & Feng, Huijun & Chen, Lingen & Qin, Xiaoyong & Sun, Fengrui, 2016. "Hot metal yield optimization of a blast furnace based on constructal theory," Energy, Elsevier, vol. 104(C), pages 33-41.
    4. Skoczkowski, Tadeusz & Verdolini, Elena & Bielecki, Sławomir & Kochański, Max & Korczak, Katarzyna & Węglarz, Arkadiusz, 2020. "Technology innovation system analysis of decarbonisation options in the EU steel industry," Energy, Elsevier, vol. 212(C).
    5. Yılmaz, Kadir & Kayfeci, Muhammet & Keçebaş, Ali, 2019. "Thermodynamic evaluation of a waste gas-fired steam power plant in an iron and steel facility using enhanced exergy analysis," Energy, Elsevier, vol. 169(C), pages 684-695.
    6. Wu, Junnian & Wang, Ruiqi & Pu, Guangying & Qi, Hang, 2016. "Integrated assessment of exergy, energy and carbon dioxide emissions in an iron and steel industrial network," Applied Energy, Elsevier, vol. 183(C), pages 430-444.
    7. Feng, Huijun & Xie, Zhuojun & Chen, Lingen & Wu, Zhixiang & Xia, Shaojun, 2020. "Constructal design for supercharged boiler superheater," Energy, Elsevier, vol. 191(C).
    8. Zhou, Junle & Chen, Lingen & Ding, Zemin & Sun, Fengrui, 2016. "Analysis and optimization with ecological objective function of irreversible single resonance energy selective electron heat engines," Energy, Elsevier, vol. 111(C), pages 306-312.
    9. Zhang, Wei & Zhang, Juhua & Xue, Zhengliang, 2017. "Exergy analyses of the oxygen blast furnace with top gas recycling process," Energy, Elsevier, vol. 121(C), pages 135-146.
    10. Meng, Fankai & Chen, Lingen & Feng, Yuanli & Xiong, Bing, 2017. "Thermoelectric generator for industrial gas phase waste heat recovery," Energy, Elsevier, vol. 135(C), pages 83-90.
    11. Bhadbhade, Navdeep & Zuberi, M. Jibran S. & Patel, Martin K., 2019. "A bottom-up analysis of energy efficiency improvement and CO2 emission reduction potentials for the swiss metals sector," Energy, Elsevier, vol. 181(C), pages 173-186.
    12. Golmohamadi, Hessam, 2022. "Demand-side management in industrial sector: A review of heavy industries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 156(C).
    13. Ma, Hongting & Yin, Lihui & Shen, Xiaopeng & Lu, Wenqian & Sun, Yuexia & Zhang, Yufeng & Deng, Na, 2016. "Experimental study on heat pipe assisted heat exchanger used for industrial waste heat recovery," Applied Energy, Elsevier, vol. 169(C), pages 177-186.
    14. Brunke, Jean-Christian & Blesl, Markus, 2014. "A plant-specific bottom-up approach for assessing the cost-effective energy conservation potential and its ability to compensate rising energy-related costs in the German iron and steel industry," Energy Policy, Elsevier, vol. 67(C), pages 431-446.
    15. Sun, Jingchao & Na, Hongming & Yan, Tianyi & Qiu, Ziyang & Yuan, Yuxing & He, Jianfei & Li, Yingnan & Wang, Yisong & Du, Tao, 2021. "A comprehensive assessment on material, exergy and emission networks for the integrated iron and steel industry," Energy, Elsevier, vol. 235(C).
    16. Torbjørn Pettersen & Emil Dæhlin & Per Anders Eidem & Olaf Trygve Berglihn, 2020. "Investigating the Potential for Increased Energy Utilisation and Reduced CO 2 Emissions at Mo Industrial Park," Energies, MDPI, vol. 13(18), pages 1-23, September.
    17. Wu, Junnian & Wang, Na, 2020. "Exploring avoidable carbon emissions by reducing exergy destruction based on advanced exergy analysis: A case study," Energy, Elsevier, vol. 206(C).
    18. Shuangping Wu & Anjun Xu, 2021. "Calculation Method of Energy Saving in Process Engineering: A Case Study of Iron and Steel Production Process," Energies, MDPI, vol. 14(18), pages 1-15, September.
    19. Jorge Perpiñán & Manuel Bailera & Luis M. Romeo & Begoña Peña & Valerie Eveloy, 2021. "CO 2 Recycling in the Iron and Steel Industry via Power-to-Gas and Oxy-Fuel Combustion," Energies, MDPI, vol. 14(21), pages 1-15, October.
    20. Jabari, Farkhondeh & Mohammadi-ivatloo, Behnam & Bannae Sharifian, Mohammad Bagher & Nojavan, Sayyad, 2018. "Design and robust optimization of a novel industrial continuous heat treatment furnace," Energy, Elsevier, vol. 142(C), pages 896-910.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:energy:v:139:y:2017:i:c:p:694-705. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.journals.elsevier.com/energy .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.