IDEAS home Printed from https://ideas.repec.org/a/eee/ejores/v274y2019i3p966-977.html
   My bibliography  Save this article

A two-phase preventive maintenance policy considering imperfect repair and postponed replacement

Author

Listed:
  • Yang, Li
  • Ye, Zhi-sheng
  • Lee, Chi-Guhn
  • Yang, Su-fen
  • Peng, Rui

Abstract

This paper investigates a novel two-phase preventive maintenance policy for a single-component system with an objective of maximizing the revenue generated by the performance-based contracting (PBC). The system undergoes a defective state before failure, and produces signal hinting the condition. The maintenance policy consists of two phases: imperfect maintenance phase followed by postponed replacement phase. In the imperfect maintenance phase, inspection is performed to reveal the defective state, leading to a possible repair. Both the inspection and the repair are imperfect. In the postponed replacement phase, preventive replacement is performed during the upcoming scheduled maintenance window, before which no inspection or repair is executed. The expected net revenue under PBC is maximized via the joint optimization of the inspection interval, number of inspection and preventive replacement interval. We apply the model to a case from a steel converter plant, and the results show that our proposed maintenance policy outperforms some existing maintenance policies in terms of the net revenue.

Suggested Citation

  • Yang, Li & Ye, Zhi-sheng & Lee, Chi-Guhn & Yang, Su-fen & Peng, Rui, 2019. "A two-phase preventive maintenance policy considering imperfect repair and postponed replacement," European Journal of Operational Research, Elsevier, vol. 274(3), pages 966-977.
    • Handle: RePEc:eee:ejores:v:274:y:2019:i:3:p:966-977
    DOI: 10.1016/j.ejor.2018.10.049
    as

    Download full text from publisher

    File URL: http://www.sciencedirect.com/science/article/pii/S0377221718309172
    Download Restriction: Full text for ScienceDirect subscribers only
    File URL: https://libkey.io/10.1016/j.ejor.2018.10.049?utm_source=ideas
    LibKey link: if access is restricted and if your library uses this service, LibKey will redirect you to where you can use your library subscription to access this item
    ---><---

    As the access to this document is restricted, you may want to search for a different version of it.

    References listed on IDEAS

    as
    1. Wu, Shaomin & Scarf, Philip, 2017. "Two new stochastic models of the failure process of a series system," European Journal of Operational Research, Elsevier, vol. 257(3), pages 763-772.
    2. Cavalcante, C.A.V. & Lopes, R.S. & Scarf, P.A., 2018. "A general inspection and opportunistic replacement policy for one-component systems of variable quality," European Journal of Operational Research, Elsevier, vol. 266(3), pages 911-919.
    3. Ye, Zhi-Sheng & Shen, Yan & Xie, Min, 2012. "Degradation-based burn-in with preventive maintenance," European Journal of Operational Research, Elsevier, vol. 221(2), pages 360-367.
    4. Olde Keizer, Minou C.A. & Teunter, Ruud H. & Veldman, Jasper & Babai, M. Zied, 2018. "Condition-based maintenance for systems with economic dependence and load sharing," International Journal of Production Economics, Elsevier, vol. 195(C), pages 319-327.
    5. Liu, Xuejuan & Wang, Wenbin & Peng, Rui, 2015. "An integrated production, inventory and preventive maintenance model for a multi-product production system," Reliability Engineering and System Safety, Elsevier, vol. 137(C), pages 76-86.
    6. Alaswad, Suzan & Xiang, Yisha, 2017. "A review on condition-based maintenance optimization models for stochastically deteriorating system," Reliability Engineering and System Safety, Elsevier, vol. 157(C), pages 54-63.
    7. Chen, Nan & Ye, Zhi-Sheng & Xiang, Yisha & Zhang, Linmiao, 2015. "Condition-based maintenance using the inverse Gaussian degradation model," European Journal of Operational Research, Elsevier, vol. 243(1), pages 190-199.
    8. Peng, Weiwen & Shen, Lijuan & Shen, Yan & Sun, Qiuzhuang, 2018. "Reliability analysis of repairable systems with recurrent misuse-induced failures and normal-operation failures," Reliability Engineering and System Safety, Elsevier, vol. 171(C), pages 87-98.
    9. Yang, Li & Zhao, Yu & Peng, Rui & Ma, Xiaobing, 2018. "Hybrid preventive maintenance of competing failures under random environment," Reliability Engineering and System Safety, Elsevier, vol. 174(C), pages 130-140.
    10. Driessen, J.P.C. & Peng, H. & van Houtum, G.J., 2017. "Maintenance optimization under non-constant probabilities of imperfect inspections," Reliability Engineering and System Safety, Elsevier, vol. 165(C), pages 115-123.
    11. Pham, Hoang & Wang, Hongzhou, 1996. "Imperfect maintenance," European Journal of Operational Research, Elsevier, vol. 94(3), pages 425-438, November.
    12. Berrade, M.D. & Scarf, P.A. & Cavalcante, C.A.V., 2017. "A study of postponed replacement in a delay time model," Reliability Engineering and System Safety, Elsevier, vol. 168(C), pages 70-79.
    13. Berrade, M.D. & Scarf, P.A. & Cavalcante, C.A.V. & Dwight, R.A., 2013. "Imperfect inspection and replacement of a system with a defective state: A cost and reliability analysis," Reliability Engineering and System Safety, Elsevier, vol. 120(C), pages 80-87.
    14. Wang, Wenbin & Zhao, Fei & Peng, Rui, 2014. "A preventive maintenance model with a two-level inspection policy based on a three-stage failure process," Reliability Engineering and System Safety, Elsevier, vol. 121(C), pages 207-220.
    15. Bin Liu & Min Xie & Way Kuo, 2016. "Reliability modeling and preventive maintenance of load-sharing systemswith degrading components," IISE Transactions, Taylor & Francis Journals, vol. 48(8), pages 699-709, August.
    16. Olde Keizer, Minou C.A. & Teunter, Ruud H. & Veldman, Jasper, 2017. "Joint condition-based maintenance and inventory optimization for systems with multiple components," European Journal of Operational Research, Elsevier, vol. 257(1), pages 209-222.
    17. Wang, Wenbin, 2012. "An overview of the recent advances in delay-time-based maintenance modelling," Reliability Engineering and System Safety, Elsevier, vol. 106(C), pages 165-178.
    18. Yang, Li & Ma, Xiaobing & Peng, Rui & Zhai, Qingqing & Zhao, Yu, 2017. "A preventive maintenance policy based on dependent two-stage deterioration and external shocks," Reliability Engineering and System Safety, Elsevier, vol. 160(C), pages 201-211.
    19. Cavalcante, Cristiano A.V. & Lopes, Rodrigo S., 2015. "Multi-criteria model to support the definition of opportunistic maintenance policy: A study in a cogeneration system," Energy, Elsevier, vol. 80(C), pages 32-40.
    20. Fei Zhao & Wenbin Wang & Rui Peng, 2015. "Delay-time-based preventive maintenance modelling for a production plant: a case study in a steel mill," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 66(12), pages 2015-2024, December.
    21. Liu, Bin & Wu, Shaomin & Xie, Min & Kuo, Way, 2017. "A condition-based maintenance policy for degrading systems with age- and state-dependent operating cost," European Journal of Operational Research, Elsevier, vol. 263(3), pages 879-887.
    22. Luo, Ming & Wu, Shaomin, 2018. "A mean-variance optimisation approach to collectively pricing warranty policies," International Journal of Production Economics, Elsevier, vol. 196(C), pages 101-112.
    23. Qiu, Qingan & Cui, Lirong & Gao, Hongda & Yi, He, 2018. "Optimal allocation of units in sequential probability series systems," Reliability Engineering and System Safety, Elsevier, vol. 169(C), pages 351-363.
    24. Olde Keizer, Minou C.A. & Flapper, Simme Douwe P. & Teunter, Ruud H., 2017. "Condition-based maintenance policies for systems with multiple dependent components: A review," European Journal of Operational Research, Elsevier, vol. 261(2), pages 405-420.
    25. Sheu, Shey-Huei & Tsai, Hsin-Nan & Wang, Fu-Kwun & Zhang, Zhe George, 2015. "An extended optimal replacement model for a deteriorating system with inspections," Reliability Engineering and System Safety, Elsevier, vol. 139(C), pages 33-49.
    26. Luo, Ming & Wu, Shaomin, 2018. "A value-at-risk approach to optimisation of warranty policy," European Journal of Operational Research, Elsevier, vol. 267(2), pages 513-522.
    27. Scarf, Philip A. & Cavalcante, Cristiano A.V., 2012. "Modelling quality in replacement and inspection maintenance," International Journal of Production Economics, Elsevier, vol. 135(1), pages 372-381.
    28. D Nowicki & U D Kumar & H J Steudel & D Verma, 2008. "Spares provisioning under performance-based logistics contract: profit-centric approach," Journal of the Operational Research Society, Palgrave Macmillan;The OR Society, vol. 59(3), pages 342-352, March.
    29. Yisha Xiang & David W. Coit & Qianmei (May) Feng, 2014. "Accelerated burn-in and condition-based maintenance for -subpopulations subject to stochastic degradation," IISE Transactions, Taylor & Francis Journals, vol. 46(10), pages 1093-1106, October.
    30. van Oosterom, C.D. & Elwany, A.H. & Çelebi, D. & van Houtum, G.J., 2014. "Optimal policies for a delay time model with postponed replacement," European Journal of Operational Research, Elsevier, vol. 232(1), pages 186-197.
    Full references (including those not matched with items on IDEAS)

    Most related items

    These are the items that most often cite the same works as this one and are cited by the same works as this one.
    1. de Jonge, Bram & Scarf, Philip A., 2020. "A review on maintenance optimization," European Journal of Operational Research, Elsevier, vol. 285(3), pages 805-824.
    2. Wang, Jiantai & Longyan, Tan & Ma, Xiaobing & Gao, Kaiye & Jia, Heping & Yang, Li, 2023. "Prognosis-driven reliability analysis and replacement policy optimization for two-phase continuous degradation," Reliability Engineering and System Safety, Elsevier, vol. 230(C).
    3. Zhang, Fengxia & Shen, Jingyuan & Ma, Yizhong, 2020. "Optimal maintenance policy considering imperfect repairs and non-constant probabilities of inspection errors," Reliability Engineering and System Safety, Elsevier, vol. 193(C).
    4. Zhang, Fengxia & Shen, Jingyuan & Liao, Haitao & Ma, Yizhong, 2021. "Optimal preventive maintenance policy for a system subject to two-phase imperfect inspections," Reliability Engineering and System Safety, Elsevier, vol. 205(C).
    5. Li Yang & Yu Zhao & Xiaobing Ma & Qingan Qiu, 2018. "An optimal inspection and replacement policy for a two-unit system," Journal of Risk and Reliability, , vol. 232(6), pages 766-776, December.
    6. Santos, Augusto César de Jesus & Cavalcante, Cristiano Alexandre Virgínio, 2022. "A study on the economic and environmental viability of second-hand items in maintenance policies," Reliability Engineering and System Safety, Elsevier, vol. 217(C).
    7. Scarf, P.A. & Cavalcante, C.A.V. & Lopes, R.S., 2019. "Delay-time modelling of a critical system subject to random inspections," European Journal of Operational Research, Elsevier, vol. 278(3), pages 772-782.
    8. Akcay, Alp, 2022. "An alert-assisted inspection policy for a production process with imperfect condition signals," European Journal of Operational Research, Elsevier, vol. 298(2), pages 510-525.
    9. Wang, Jiantai & Ma, Xiaobing & Yang, Li & Qiu, Qingan & Shang, Lijun & Wang, Jingjing, 2024. "A hybrid inspection-replacement policy for multi-stage degradation considering imperfect inspection with variable probabilities," Reliability Engineering and System Safety, Elsevier, vol. 241(C).
    10. Yang, Li & Ma, Xiaobing & Zhai, Qingqing & Zhao, Yu, 2016. "A delay time model for a mission-based system subject to periodic and random inspection and postponed replacement," Reliability Engineering and System Safety, Elsevier, vol. 150(C), pages 96-104.
    11. Andersen, Jesper Fink & Andersen, Anders Reenberg & Kulahci, Murat & Nielsen, Bo Friis, 2022. "A numerical study of Markov decision process algorithms for multi-component replacement problems," European Journal of Operational Research, Elsevier, vol. 299(3), pages 898-909.
    12. Yang, Li & Ma, Xiaobing & Peng, Rui & Zhai, Qingqing & Zhao, Yu, 2017. "A preventive maintenance policy based on dependent two-stage deterioration and external shocks," Reliability Engineering and System Safety, Elsevier, vol. 160(C), pages 201-211.
    13. Yang, Li & Zhao, Yu & Peng, Rui & Ma, Xiaobing, 2018. "Hybrid preventive maintenance of competing failures under random environment," Reliability Engineering and System Safety, Elsevier, vol. 174(C), pages 130-140.
    14. Seyedhosseini, Seyed Mohammad & Moakedi, Hamid & Shahanaghi, Kamran, 2018. "Imperfect inspection optimization for a two-component system subject to hidden and two-stage revealed failures over a finite time horizon," Reliability Engineering and System Safety, Elsevier, vol. 174(C), pages 141-156.
    15. Liu, Xingchen & Sun, Qiuzhuang & Ye, Zhi-Sheng & Yildirim, Murat, 2021. "Optimal multi-type inspection policy for systems with imperfect online monitoring," Reliability Engineering and System Safety, Elsevier, vol. 207(C).
    16. Cavalcante, Cristiano A.V. & Lopes, Rodrigo S. & Scarf, Philip A., 2021. "Inspection and replacement policy with a fixed periodic schedule," Reliability Engineering and System Safety, Elsevier, vol. 208(C).
    17. Zhang, Zihan & Yang, Li, 2020. "Postponed maintenance scheduling integrating state variation and environmental impact," Reliability Engineering and System Safety, Elsevier, vol. 202(C).
    18. Wang, Jun & Zhu, Xiaoyan, 2021. "Joint optimization of condition-based maintenance and inventory control for a k-out-of-n:F system of multi-state degrading components," European Journal of Operational Research, Elsevier, vol. 290(2), pages 514-529.
    19. de Jonge, Bram & Teunter, Ruud & Tinga, Tiedo, 2017. "The influence of practical factors on the benefits of condition-based maintenance over time-based maintenance," Reliability Engineering and System Safety, Elsevier, vol. 158(C), pages 21-30.
    20. Badía, F.G. & Berrade, M.D. & Cha, Ji Hwan & Lee, Hyunju, 2018. "Optimal replacement policy under a general failure and repair model: Minimal versus worse than old repair," Reliability Engineering and System Safety, Elsevier, vol. 180(C), pages 362-372.

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:eee:ejores:v:274:y:2019:i:3:p:966-977. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    If CitEc recognized a bibliographic reference but did not link an item in RePEc to it, you can help with this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: Catherine Liu (email available below). General contact details of provider: http://www.elsevier.com/locate/eor .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.