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Development and thermal performance verification of composite insulation boards containing foam-encapsulated vacuum insulation panels

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  • Biswas, Kaushik
  • Desjarlais, Andre
  • Smith, Douglas
  • Letts, John
  • Yao, Jennifer
  • Jiang, Timothy

Abstract

High-performance thermal insulation is a critical need for buildings. This article presents the development and thermal characterization of composite foam insulation boards containing low-cost vacuum insulation cores. The composite foam-vacuum insulation boards were created in a semi-automatic operation in a foam insulation manufacturing plant. The low-cost vacuum insulation is a new technology called modified atmosphere insulation. The production process of modified atmosphere insulation is much simpler than traditional vacuum insulation manufacturing, and it has the potential for significant cost reduction at the same thermal performance. Prototypes of small- and full-scale composite insulation boards were created for testing and evaluation under laboratory and natural weatherization conditions. The laboratory tests showed that the overall thermal resistance of the composite insulation board is at least twice that of current rigid foam insulation used in building envelope. Ongoing test of the composite insulation in a natural exposure test facility indicates that the high thermal performance was retained through handling and installation as well as natural aging over a period of one and a half years.

Suggested Citation

  • Biswas, Kaushik & Desjarlais, Andre & Smith, Douglas & Letts, John & Yao, Jennifer & Jiang, Timothy, 2018. "Development and thermal performance verification of composite insulation boards containing foam-encapsulated vacuum insulation panels," Applied Energy, Elsevier, vol. 228(C), pages 1159-1172.
  • Handle: RePEc:eee:appene:v:228:y:2018:i:c:p:1159-1172
    DOI: 10.1016/j.apenergy.2018.06.136
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    References listed on IDEAS

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    1. Li, Xiangyu & Chen, Huisu & Li, Huiqiang & Liu, Lin & Lu, Zeyu & Zhang, Tao & Duan, Wen Hui, 2015. "Integration of form-stable paraffin/nanosilica phase change material composites into vacuum insulation panels for thermal energy storage," Applied Energy, Elsevier, vol. 159(C), pages 601-609.
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    4. Kalnæs, Simen Edsjø & Jelle, Bjørn Petter, 2014. "Vacuum insulation panel products: A state-of-the-art review and future research pathways," Applied Energy, Elsevier, vol. 116(C), pages 355-375.
    5. Alam, M. & Singh, H. & Suresh, S. & Redpath, D.A.G., 2017. "Energy and economic analysis of Vacuum Insulation Panels (VIPs) used in non-domestic buildings," Applied Energy, Elsevier, vol. 188(C), pages 1-8.
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    Cited by:

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    3. Luo, Yongqiang & Zhang, Ling & Liu, Zhongbing & Yu, Jinghua & Xu, Xinhua & Su, Xiaosong, 2020. "Towards net zero energy building: The application potential and adaptability of photovoltaic-thermoelectric-battery wall system," Applied Energy, Elsevier, vol. 258(C).
    4. Tomas Makaveckas & Raimondas Bliūdžius & Arūnas Burlingis, 2020. "The Influence of Different Facings of Polyisocyanurate Boards on Heat Transfer through the Wall Corners of Insulated Buildings," Energies, MDPI, vol. 13(8), pages 1-14, April.
    5. Tullio de Rubeis & Mirco Muttillo & Iole Nardi & Leonardo Pantoli & Vincenzo Stornelli & Dario Ambrosini, 2019. "Integrated Measuring and Control System for Thermal Analysis of Buildings Components in Hot Box Experiments," Energies, MDPI, vol. 12(11), pages 1-22, May.
    6. De Masi, Rosa Francesca & Ruggiero, Silvia & Vanoli, Giuseppe Peter, 2020. "Multi-layered wall with vacuum insulation panels: Results of 5-years in-field monitoring and numerical analysis of aging effect on building consumptions," Applied Energy, Elsevier, vol. 278(C).
    7. Kaushik Biswas, 2018. "Development and Validation of Numerical Models for Evaluation of Foam-Vacuum Insulation Panel Composite Boards, Including Edge Effects," Energies, MDPI, vol. 11(9), pages 1-16, August.
    8. Kaushik Biswas & Rohit Jogineedi & Andre Desjarlais, 2019. "Experimental and Numerical Examination of Naturally-Aged Foam-VIP Composites," Energies, MDPI, vol. 12(13), pages 1-12, July.

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