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Experimental study on a novel battery thermal management technology based on low density polyethylene-enhanced composite phase change materials coupled with low fins

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  • Lv, Youfu
  • Yang, Xiaoqing
  • Li, Xinxi
  • Zhang, Guoqing
  • Wang, Ziyuan
  • Yang, Chengzhao

Abstract

Phase change materials (PCM) cooling has been considered as the most potential alternative to traditional battery thermal management (BTM) technology, but significant challenges remain: PCM leakage, poor mechanical properties and low surface heat transfer capability between PCM and the external environment. Here, we develop a BTM technology based on the ternary composite materials of expanded graphite (EG), paraffin (PA) and low-density polyethylene (LDPE) coupled with low fins. The as-doped LDPE framework can not only enhance the mechanical molding property but also prevent PA leakage to a great extent. Coupling with low fins endows the entire BTM system with high surface heat transfer capability. For instance, the as-prepared LDPE/EG/PA composite PCM shows much better mechanical properties and cooling effect in comparison to EG/PA composite and air cooling, respectively. After coupling with low fins, the as-constructed PCM-based battery module presents excellent heat dissipation performance, keeping the battery pack working under the safety temperature of 50°C and temperature difference of 5°C for lithium-ion power batteries, even at an extremely high discharge rate of 3.5C.

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  • Lv, Youfu & Yang, Xiaoqing & Li, Xinxi & Zhang, Guoqing & Wang, Ziyuan & Yang, Chengzhao, 2016. "Experimental study on a novel battery thermal management technology based on low density polyethylene-enhanced composite phase change materials coupled with low fins," Applied Energy, Elsevier, vol. 178(C), pages 376-382.
    • Handle: RePEc:eee:appene:v:178:y:2016:i:c:p:376-382
    DOI: 10.1016/j.apenergy.2016.06.058
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    Cited by:

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    5. Kahwaji, Samer & Johnson, Michel B. & Kheirabadi, Ali C. & Groulx, Dominic & White, Mary Anne, 2018. "A comprehensive study of properties of paraffin phase change materials for solar thermal energy storage and thermal management applications," Energy, Elsevier, vol. 162(C), pages 1169-1182.
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    12. Ankur Bhattacharjee & Rakesh K. Mohanty & Aritra Ghosh, 2020. "Design of an Optimized Thermal Management System for Li-Ion Batteries under Different Discharging Conditions," Energies, MDPI, vol. 13(21), pages 1-21, October.
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    15. Zhang, Jiangyun & Shao, Dan & Jiang, Liqin & Zhang, Guoqing & Wu, Hongwei & Day, Rodney & Jiang, Wenzhao, 2022. "Advanced thermal management system driven by phase change materials for power lithium-ion batteries: A review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 159(C).
    16. Bragadeshwaran Ashok & Chidambaram Kannan & Byron Mason & Sathiaseelan Denis Ashok & Vairavasundaram Indragandhi & Darsh Patel & Atharva Sanjay Wagh & Arnav Jain & Chellapan Kavitha, 2022. "Towards Safer and Smarter Design for Lithium-Ion-Battery-Powered Electric Vehicles: A Comprehensive Review on Control Strategy Architecture of Battery Management System," Energies, MDPI, vol. 15(12), pages 1-44, June.
    17. Ling, Ziye & Cao, Jiahao & Zhang, Wenbo & Zhang, Zhengguo & Fang, Xiaoming & Gao, Xuenong, 2018. "Compact liquid cooling strategy with phase change materials for Li-ion batteries optimized using response surface methodology," Applied Energy, Elsevier, vol. 228(C), pages 777-788.
    18. Rajib Mahamud & Chanwoo Park, 2022. "Theory and Practices of Li-Ion Battery Thermal Management for Electric and Hybrid Electric Vehicles," Energies, MDPI, vol. 15(11), pages 1-45, May.
    19. Bogdan Diaconu & Mihai Cruceru & Lucica Anghelescu & Cristinel Racoceanu & Cristinel Popescu & Marian Ionescu & Adriana Tudorache, 2023. "Latent Heat Storage Systems for Thermal Management of Electric Vehicle Batteries: Thermal Performance Enhancement and Modulation of the Phase Transition Process Dynamics: A Literature Review," Energies, MDPI, vol. 16(6), pages 1-46, March.
    20. Cao, Jiahao & Luo, Mingyun & Fang, Xiaoming & Ling, Ziye & Zhang, Zhengguo, 2020. "Liquid cooling with phase change materials for cylindrical Li-ion batteries: An experimental and numerical study," Energy, Elsevier, vol. 191(C).
    21. Liu, Yang & Zheng, Ruowei & Li, Ji, 2022. "High latent heat phase change materials (PCMs) with low melting temperature for thermal management and storage of electronic devices and power batteries: Critical review," Renewable and Sustainable Energy Reviews, Elsevier, vol. 168(C).
    22. Nadezhda S. Bondareva & Mohammad Ghalambaz & Mikhail A. Sheremet, 2021. "Influence of the Fin Shape on Heat Transport in Phase Change Material Heat Sink with Constant Heat Loads," Energies, MDPI, vol. 14(5), pages 1-15, March.
    23. Zhao, Yanqi & Zou, Boyang & Zhang, Tongtong & Jiang, Zhu & Ding, Jianning & Ding, Yulong, 2022. "A comprehensive review of composite phase change material based thermal management system for lithium-ion batteries," Renewable and Sustainable Energy Reviews, Elsevier, vol. 167(C).

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