Plasma-Etching And Modification Of Polyethylene For Improved Surface Structure, Wettability And Optical Behavior

In the present paper, the surface modification of low-density polyethylene (LDPE) polymer is done by plasma-etching to tune its surface structure, wettability and optical behavior to make it useful for technical applications. For this purpose, two gasses (N2) and (O2) are used as the discharge precursors in a home-built plasma reactor. The plasma-treated LDPE surface etch-rate (control other surface properties) is high at the beginning and slows down as the treatment time increases due to surface restructuring. The etched surfaces are analyzed by scanning electron microscopy (SEM), which indicate greater surface changes due to O2 plasma compared to that of N2. Also, the surface hardness is slightly low at the first treatment time and increases rapidly at higher exposure durations. Besides, the friction coefficient is significantly changed by plasma treatment, suggesting the formation of cohesive surface skin. The obtained X-ray diffraction (XRD) patterns show that the plasma-treated LDPE samples suffer disordering and structural changes which increase with raising the treatment duration. Surface restructuring is attributed to the combined effects of active species (from plasma) bombardments and surface oxidation. Also, the surface chemistry changes are evaluated using attenuated total reflection Fourier-transform infrared (ATR-FTIR) spectroscopy which reveals chain scission after N2 plasma treatment. Whereas, the O2 plasma-treated samples suffer surface oxidation and formation of polar groups which offer some surface oxidation coatings. Furthermore, the surface wettability has been determined by the sessile drop method and shows enhancement upon plasma treatment due to the combined influence of surface chemistry and morphology. Also, the surface free energy (SFE) and adhesion are found to increase with the plasma exposure time due to surface activation. The optical behavior of LDPE is studied using ultraviolet–visible (UV–Vis) spectrophotometer which indicates that the optical bandgap performance depends on the amorphous or crystalline nature of the polymer. Also, the conjugated carbon atoms were examined and correlated to the reduced bandgap. In conclusion, the studied home-built glow discharge plasma reactor could be utilized efficiently to tune polymer surface properties to be used in high technology applications.