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Big Data Analytics for Physical Internet-based intelligent manufacturing shop floors

Author

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  • Ray Y. Zhong
  • Chen Xu
  • Chao Chen
  • George Q. Huang

Abstract

Physical Internet (PI, π) has been widely used for transforming and upgrading the logistics and supply chain management worldwide. This study extends the PI concept into manufacturing shop floors where typical logistics resources are converted into smart manufacturing objects (SMOs) using Internet of Things (IoT) and wireless technologies to create a RFID-enabled intelligent shop floor environment. In such PI-based environment, enormous RFID data could be captured and collected. This study introduces a Big Data Analytics for RFID logistics data by defining different behaviours of SMOs. Several findings are significant. It is observed that task weight is primarily considered in the logistics decision-making in this case. Additionally, the highest residence time occurs in a buffer with the value of 12.17 (unit of time) which is 40.57% of the total delivery time. That implies the high work-in-progress inventory level in this buffer. Key findings and observations are generated into managerial implications, which are useful for various users to make logistics decisions under PI-enabled intelligent shop floors.

Suggested Citation

  • Ray Y. Zhong & Chen Xu & Chao Chen & George Q. Huang, 2017. "Big Data Analytics for Physical Internet-based intelligent manufacturing shop floors," International Journal of Production Research, Taylor & Francis Journals, vol. 55(9), pages 2610-2621, May.
    • Handle: RePEc:taf:tprsxx:v:55:y:2017:i:9:p:2610-2621
    DOI: 10.1080/00207543.2015.1086037
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    Cited by:

    1. Nguyen, Tiep & Duong, Quang Huy & Nguyen, Truong Van & Zhu, You & Zhou, Li, 2022. "Knowledge mapping of digital twin and physical internet in Supply Chain Management: A systematic literature review," International Journal of Production Economics, Elsevier, vol. 244(C).
    2. Guoqing Zhang & Yiqin Yang & Guoqing Yang, 2023. "Smart supply chain management in Industry 4.0: the review, research agenda and strategies in North America," Annals of Operations Research, Springer, vol. 322(2), pages 1075-1117, March.
    3. Sundarakani, Balan & Ajaykumar, Aneesh & Gunasekaran, Angappa, 2021. "Big data driven supply chain design and applications for blockchain: An action research using case study approach," Omega, Elsevier, vol. 102(C).
    4. Dmitry Ivanov, 2022. "Viable supply chain model: integrating agility, resilience and sustainability perspectives—lessons from and thinking beyond the COVID-19 pandemic," Annals of Operations Research, Springer, vol. 319(1), pages 1411-1431, December.
    5. Benzidia, Smail & Makaoui, Naouel & Bentahar, Omar, 2021. "The impact of big data analytics and artificial intelligence on green supply chain process integration and hospital environmental performance," Technological Forecasting and Social Change, Elsevier, vol. 165(C).
    6. Syed Radzi Bin Rahamaddulla & Zulkiflle Leman & B. T. Hang Tuah Bin Baharudin & Siti Azfanizam Ahmad, 2021. "Conceptualizing Smart Manufacturing Readiness-Maturity Model for Small and Medium Enterprise (SME) in Malaysia," Sustainability, MDPI, vol. 13(17), pages 1-18, August.
    7. Claudio Vitari & Elisabetta Raguseo, 2019. "Big data analytics business value and firm performance: Linking with environmental context," Post-Print hal-02293765, HAL.
    8. Monica Shukla & Ravi Shankar, 2022. "Modeling of critical success factors for adoption of smart manufacturing system in Indian SMEs: an integrated approach," OPSEARCH, Springer;Operational Research Society of India, vol. 59(4), pages 1271-1303, December.
    9. Shenle Pan, 2019. "Opportunities of Product-Service System in Physical Internet," Post-Print hal-02155622, HAL.
    10. Vaibhav S. Narwane & Rakesh D. Raut & Sachin Kumar Mangla & Manoj Dora & Balkrishna E. Narkhede, 2023. "Risks to Big Data Analytics and Blockchain Technology Adoption in Supply Chains," Annals of Operations Research, Springer, vol. 327(1), pages 339-374, August.
    11. Imran Bashir Dar & Muhammad Bashir Khan & Abdul Zahid Khan & Bahaudin G. Mujtaba, 2021. "A qualitative analysis of the marketing analytics literature: where would ethical issues and legality rank?," Journal of Marketing Analytics, Palgrave Macmillan, vol. 9(3), pages 242-261, September.
    12. Acciarini, Chiara & Cappa, Francesco & Boccardelli, Paolo & Oriani, Raffaele, 2023. "How can organizations leverage big data to innovate their business models? A systematic literature review," Technovation, Elsevier, vol. 123(C).
    13. J. Piet Hausberg & Kirsten Liere-Netheler & Sven Packmohr & Stefanie Pakura & Kristin Vogelsang, 2019. "Research streams on digital transformation from a holistic business perspective: a systematic literature review and citation network analysis," Journal of Business Economics, Springer, vol. 89(8), pages 931-963, December.
    14. Raut, Rakesh D. & Mangla, Sachin Kumar & Narwane, Vaibhav S. & Dora, Manoj & Liu, Mengqi, 2021. "Big Data Analytics as a mediator in Lean, Agile, Resilient, and Green (LARG) practices effects on sustainable supply chains," Transportation Research Part E: Logistics and Transportation Review, Elsevier, vol. 145(C).
    15. Sumera Ahmad & Suraya Miskon & Rana Alabdan & Iskander Tlili, 2020. "Towards Sustainable Textile and Apparel Industry: Exploring the Role of Business Intelligence Systems in the Era of Industry 4.0," Sustainability, MDPI, vol. 12(7), pages 1-23, March.
    16. Qin, Wei & Sun, Yan-Ning & Zhuang, Zi-Long & Lu, Zhi-Yao & Zhou, Yao-Ming, 2021. "Multi-agent reinforcement learning-based dynamic task assignment for vehicles in urban transportation system," International Journal of Production Economics, Elsevier, vol. 240(C).
    17. Masoud Zafarzadeh & Magnus Wiktorsson & Jannicke Baalsrud Hauge, 2021. "A Systematic Review on Technologies for Data-Driven Production Logistics: Their Role from a Holistic and Value Creation Perspective," Logistics, MDPI, vol. 5(2), pages 1-32, April.
    18. Xu, Jinou & Pero, Margherita & Fabbri, Margherita, 2023. "Unfolding the link between big data analytics and supply chain planning," Technological Forecasting and Social Change, Elsevier, vol. 196(C).
    19. Colombari, Ruggero & Geuna, Aldo & Helper, Susan & Martins, Raphael & Paolucci, Emilio & Ricci, Riccardo & Seamans, Robert, 2023. "The interplay between data-driven decision-making and digitalization: A firm-level survey of the Italian and U.S. automotive industries," International Journal of Production Economics, Elsevier, vol. 255(C).
    20. Liu, Weihua & Long, Shangsong & Wei, Shuang, 2022. "Correlation mechanism between smart technology and smart supply chain innovation performance: A multi-case study from China's companies with Physical Internet," International Journal of Production Economics, Elsevier, vol. 245(C).
    21. Tan, Bing Qing & Xu, Su Xiu & Kang, Kai & Xu, Gangyan & Qin, Wei, 2021. "A reverse Vickrey auction for physical internet (PI) enabled parking management systems," International Journal of Production Economics, Elsevier, vol. 235(C).
    22. Marikyan, Davit & Papagiannidis, Savvas & Rana, Omer F. & Ranjan, Rajiv & Morgan, Graham, 2022. "“Alexa, let’s talk about my productivity”: The impact of digital assistants on work productivity," Journal of Business Research, Elsevier, vol. 142(C), pages 572-584.
    23. Pulin Li & Kai Cheng & Pingyu Jiang & Kanet Katchasuwanmanee, 2022. "Investigation on industrial dataspace for advanced machining workshops: enabling machining operations control with domain knowledge and application case studies," Journal of Intelligent Manufacturing, Springer, vol. 33(1), pages 103-119, January.

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