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Enhanced FMEA: An integrative approach of fuzzy logic-based FMEA and collective process capability analysis

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  • Arash Geramian
  • Arash Shahin
  • Behzad Minaei
  • Jiju Antony

Abstract

The aim of this study is to modify and enhance the quantitative/mathematical features of both computational and analytical aspects of the process failure modes and effects analysis (FMEA). For this purpose, a hybrid approach including the Fuzzy Logic-based FMEA (FFMEA) and collective process capability analysis (CPCA) has been developed in three phases. First, failure modes have been defined based on lack of quality in quality characteristics under investigation, and then, they have been prioritised using FFMEA. Second, the most critical failure has been selected for statistical analysis using CPCA, leading to the corrective actions in the third phase. The proposed approach was investigated in an electrical-equipment-manufacturing company. Findings indicated that the diameter deviation in Insulator A was the most critical failure effect caused by a rightward mean shift of 0.32 cm. In addition, Cpk has been improved from 0.41 to 1.12, and defective products have been reduced from 115,083.09 to 336.98 parts per million.

Suggested Citation

  • Arash Geramian & Arash Shahin & Behzad Minaei & Jiju Antony, 2020. "Enhanced FMEA: An integrative approach of fuzzy logic-based FMEA and collective process capability analysis," Journal of the Operational Research Society, Taylor & Francis Journals, vol. 71(5), pages 800-812, May.
  • Handle: RePEc:taf:tjorxx:v:71:y:2020:i:5:p:800-812
    DOI: 10.1080/01605682.2019.1606986
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    Cited by:

    1. Kübra Yazıcı & Seda Hatice Gökler & Semra Boran, 2021. "An integrated SMED-fuzzy FMEA model for reducing setup time," Journal of Intelligent Manufacturing, Springer, vol. 32(6), pages 1547-1561, August.

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