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A Multi-agent Digital Twin Framework for Predictive Maintenance Using Machine Learning and Genetic Algorithms: A Case Study Morocco, Tangier Med Port

Author

Listed:
  • Hamza Garmouch

    (Abdelmalek Essaadi University, ISISA Team, Faculty of Science)

  • Otman Abdoun

    (Abdelmalek Essaadi University, ISISA Team, Faculty of Science)

Abstract

This study proposes a digital twin–based predictive maintenance framework for crane systems in container terminals. The system integrates real-time sensor simulation, machine learning–based failure detection, and genetic algorithm–based maintenance optimization. Eight digital twin models of cranes were simulated on the Azure Digital Twins platform and monitored through a custom-designed dashboard. Using synthetic yet dynamic data, the framework forecasts failure risk and remaining useful life with a random forest model, while maintenance schedules are optimized to minimize cost and downtime. The results demonstrate the system’s novelty, scalability, and flexibility, as it unifies data-driven forecasting and evolutionary optimization within a real-time digital twin environment, establishing a foundation for next-generation predictive maintenance systems in ports.

Suggested Citation

  • Hamza Garmouch & Otman Abdoun, 2025. "A Multi-agent Digital Twin Framework for Predictive Maintenance Using Machine Learning and Genetic Algorithms: A Case Study Morocco, Tangier Med Port," SN Operations Research Forum, Springer, vol. 6(4), pages 1-32, December.
  • Handle: RePEc:spr:snopef:v:6:y:2025:i:4:d:10.1007_s43069-025-00579-x
    DOI: 10.1007/s43069-025-00579-x
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