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Random convolution layer: an auxiliary method to improve fault diagnosis performance

Author

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  • Zhiqian Zhao

    (Harbin Institute of Technology)

  • Runchao Zhao

    (Harbin Institute of Technology)

  • Yinghou Jiao

    (Harbin Institute of Technology)

Abstract

In real industry, it is often difficult to obtain large-scale labeled data. Existing Convolutional Neural Network (CNN)-based fault diagnosis methods often struggle to achieve accurate diagnoses of machine conditions due to the scarcity of labeled data, hindering the ability of models to develop strong inductive biases. We propose a plug-and-play auxiliary method, random convolution layer (RCL), to improve the generalization performance of the fault diagnosis models. This method delves into the fundamental commonalities across diverse tasks and varying network structures, thereby enhancing the diversity of samples to establish a more robust source domain environment. The RCL preserves the dimensional nature of the data in the time domain while randomly altering the kernel sizes during convolution operations, thus generating new data without compromising global information. During the training process, the newly generated data is mixed with the original data and fed into the fault diagnosis model. RCL is incorporated as a module into the inputs of different fault diagnosis models, and its effectiveness is validated on three public datasets as well as a self-built testbed. The results show that the present auxiliary method improves the domain generalization performance of the baselines, and can improve the accuracy of the corresponding fault diagnosis models. Our code is available at https://github.com/zhiqan/Random-convolution-layer .

Suggested Citation

  • Zhiqian Zhao & Runchao Zhao & Yinghou Jiao, 2025. "Random convolution layer: an auxiliary method to improve fault diagnosis performance," Journal of Intelligent Manufacturing, Springer, vol. 36(7), pages 4845-4866, October.
  • Handle: RePEc:spr:joinma:v:36:y:2025:i:7:d:10.1007_s10845-024-02458-4
    DOI: 10.1007/s10845-024-02458-4
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    References listed on IDEAS

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    1. Ding, Yifei & Zhuang, Jichao & Ding, Peng & Jia, Minping, 2022. "Self-supervised pretraining via contrast learning for intelligent incipient fault detection of bearings," Reliability Engineering and System Safety, Elsevier, vol. 218(PA).
    2. Xiang Li & Wei Zhang & Qian Ding & Jian-Qiao Sun, 2020. "Intelligent rotating machinery fault diagnosis based on deep learning using data augmentation," Journal of Intelligent Manufacturing, Springer, vol. 31(2), pages 433-452, February.
    3. Dionísio H. C. S. S. Martins & Amaro A. Lima & Milena F. Pinto & Douglas de O. Hemerly & Thiago de M. Prego & Fabrício L. e Silva & Luís Tarrataca & Ulisses A. Monteiro & Ricardo H. R. Gutiérrez & Die, 2023. "Hybrid data augmentation method for combined failure recognition in rotating machines," Journal of Intelligent Manufacturing, Springer, vol. 34(4), pages 1795-1813, April.
    4. Vikas Singh & Purushottam Gangsar & Rajkumar Porwal & A. Atulkar, 2023. "Artificial intelligence application in fault diagnostics of rotating industrial machines: a state-of-the-art review," Journal of Intelligent Manufacturing, Springer, vol. 34(3), pages 931-960, March.
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