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Machine learning based fault-oriented predictive maintenance in industry 4.0

Author

Listed:
  • Vivek Justus

    (Vel Tech Rangarajan Dr.Sagunthala R&D Institute of Science and Technology)

  • G. R. Kanagachidambaresan

    (Vel Tech Rangarajan Dr.Sagunthala R&D Institute of Science and Technology)

Abstract

Manufacturing ecosystems that are real-time, smart, transparent, and self-reliant are the goal of the 4th industrialized renaissance (Industry 4.0). Industry 4.0 relies heavily on a well-functioning network and computing infrastructure to function at its optimum potential. An influential Industry 4.0 platform relies heavily on solitary chip computing and machine learning (ML) techniques. With Industry 4.0, the ability to identify malfunctions is critical because of the self-optimized functioning of equipment and the abundance of significant information gathered. This paper proposes an efficient and powerful ML model, namely CNN-BLSTM (Convolution Neural Network Bi-Directional Long Short-Term Memory) based fault prognosis assessment of machinery in Industry 4.0 ecosystem. Machine characteristics such as temperature, vibration, and pressure can be controlled using smart objects like actuators and sensors embedded in industrial machinery's practicality processes. This method allows for more thorough and effective diagnosis of machinery. All three variants of faults, namely transient, intermittent, and permanent, are considered. The identified evidence in this investigation reveals that our technique has a significant capability to handle unfavorable consequences due to manufacturing faults in contrast to existing strategies.

Suggested Citation

  • Vivek Justus & G. R. Kanagachidambaresan, 2024. "Machine learning based fault-oriented predictive maintenance in industry 4.0," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 15(1), pages 462-474, January.
  • Handle: RePEc:spr:ijsaem:v:15:y:2024:i:1:d:10.1007_s13198-022-01777-0
    DOI: 10.1007/s13198-022-01777-0
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    References listed on IDEAS

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    1. Muthukumaran V. & V. Vinoth Kumar & Rose Bindu Joseph & Meram Munirathanam & Balajee Jeyakumar, 2021. "Improving Network Security Based on Trust-Aware Routing Protocols Using Long Short-Term Memory-Queuing Segment-Routing Algorithms," International Journal of Information Technology Project Management (IJITPM), IGI Global, vol. 12(4), pages 47-60, October.
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