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Cold-programmed shape-morphing structures based on grayscale digital light processing 4D printing

Author

Listed:
  • Liang Yue

    (Georgia Institute of Technology)

  • Xiaohao Sun

    (Georgia Institute of Technology)

  • Luxia Yu

    (Georgia Institute of Technology)

  • Mingzhe Li

    (Georgia Institute of Technology)

  • S. Macrae Montgomery

    (Georgia Institute of Technology)

  • Yuyang Song

    (Toyota Motor North America)

  • Tsuyoshi Nomura

    (Toyota Central R&D Laboratories, Inc., Bunkyo-ku)

  • Masato Tanaka

    (Toyota Motor North America)

  • H. Jerry Qi

    (Georgia Institute of Technology)

Abstract

Shape-morphing structures that can reconfigure their shape to adapt to diverse tasks are highly desirable for intelligent machines in many interdisciplinary fields. Shape memory polymers are one of the most widely used stimuli-responsive materials, especially in 3D/4D printing, for fabricating shape-morphing systems. They typically go through a hot-programming step to obtain the shape-morphing capability, which possesses limited freedom of reconfigurability. Cold-programming, which directly deforms the structure into a temporary shape without increasing the temperature, is simple and more versatile but has stringent requirements on material properties. Here, we introduce grayscale digital light processing (g-DLP) based 3D printing as a simple and effective platform for fabricating shape-morphing structures with cold-programming capabilities. With the multimaterial-like printing capability of g-DLP, we develop heterogeneous hinge modules that can be cold-programmed by simply stretching at room temperature. Different configurations can be encoded during 3D printing with the variable distribution and direction of the modular-designed hinges. The hinge module allows controllable independent morphing enabled by cold programming. By leveraging the multimaterial-like printing capability, multi-shape morphing structures are presented. The g-DLP printing with cold-programming morphing strategy demonstrates enormous potential in the design and fabrication of shape-morphing structures.

Suggested Citation

  • Liang Yue & Xiaohao Sun & Luxia Yu & Mingzhe Li & S. Macrae Montgomery & Yuyang Song & Tsuyoshi Nomura & Masato Tanaka & H. Jerry Qi, 2023. "Cold-programmed shape-morphing structures based on grayscale digital light processing 4D printing," Nature Communications, Nature, vol. 14(1), pages 1-11, December.
  • Handle: RePEc:nat:natcom:v:14:y:2023:i:1:d:10.1038_s41467-023-41170-4
    DOI: 10.1038/s41467-023-41170-4
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    References listed on IDEAS

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    1. Yue Zhang & Kangkang Liu & Tao Liu & Chujun Ni & Di Chen & Jiamei Guo & Chang Liu & Jian Zhou & Zheng Jia & Qian Zhao & Pengju Pan & Tao Xie, 2021. "Differential diffusion driven far-from-equilibrium shape-shifting of hydrogels," Nature Communications, Nature, vol. 12(1), pages 1-8, December.
    2. Yue Dong & Jie Wang & Xukui Guo & Shanshan Yang & Mehmet Ozgun Ozen & Peng Chen & Xin Liu & Wei Du & Fei Xiao & Utkan Demirci & Bi-Feng Liu, 2019. "Multi-stimuli-responsive programmable biomimetic actuator," Nature Communications, Nature, vol. 10(1), pages 1-10, December.
    3. Zizheng Fang & Yunpeng Shi & Hongfeng Mu & Runzhi Lu & Jingjun Wu & Tao Xie, 2023. "3D printing of dynamic covalent polymer network with on-demand geometric and mechanical reprogrammability," Nature Communications, Nature, vol. 14(1), pages 1-8, December.
    4. Liang Yue & S. Macrae Montgomery & Xiaohao Sun & Luxia Yu & Yuyang Song & Tsuyoshi Nomura & Masato Tanaka & H. Jerry Qi, 2023. "Single-vat single-cure grayscale digital light processing 3D printing of materials with large property difference and high stretchability," Nature Communications, Nature, vol. 14(1), pages 1-12, December.
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