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Stochastic Petri net-based availability analysis of the feeding system in a sugar processing plant

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  • Parveen Sihmar
  • Vikas Modgil

Abstract

The sugar industry is increasingly challenged to increase efficiency, reduce waste and ensure continuous production despite complex system dynamics and frequent component failures. This research objective is to identify optimal operating parameters and maintenance strategies to maximise system availability by integrating Stochastic Petri Nets (SPN) with Particle Swarm Optimisation (PSO). This research presents a comprehensive examination of a sugar industry feeding system, employing SPN to model its components and evaluate their performance. Maintenance tasks are prioritised according to the possibility and severity of potential problems by assessing the influence of varying failure and repair rates. The key contribution of this study is the identification of the heat generating system as the most critical subsystem, where optimisation efforts increased availability to 85.57%. The analysis offers practical implications for improving reliability, reducing downtime and lowering operational costs for sugar manufacturers worldwide. Limitations include assumptions of constant failure and repair rates and restricted modelling of human operational errors. The results from this analysis offer practical guidelines for enhancing production system performance and reducing operational costs, thereby benefiting sugar manufacturers globally.

Suggested Citation

  • Parveen Sihmar & Vikas Modgil, 2026. "Stochastic Petri net-based availability analysis of the feeding system in a sugar processing plant," International Journal of Reliability and Safety, Inderscience Enterprises Ltd, vol. 20(2), pages 156-172.
  • Handle: RePEc:ids:ijrsaf:v:20:y:2026:i:2:p:156-172
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