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A stock-dependent inventory model in an imperfect production process

Author

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  • Biswajit Sarkar
  • Kripasindhu Chaudhuri
  • Shib Sankar Sana

Abstract

The paper deals with an economic manufacturing quantity model for stock-dependent demand in an imperfect production process. In long run of a manufacturing process, the system undergoes out-of-control state and the process begins to produce imperfect quality products. The production of imperfect quality items depends on time and reliability parameter. These imperfect items are reworked at a cost to restore to its original quality. Moreover, the development cost that varies with reliability parameter of the manufacturing system is introduced to reduce the percentage of imperfect quality items. In our model, the unit production cost is a function of reliability parameter and production rate. The profit function is maximised by Euler-Lagrange method by considering different type's costs. The unit production cost and development cost which are functions of reliability parameter vary with changes with technology and resources. Concavity of the profit function in the numerical example establishes the existence of the global maximum solution which is graphically illustrated. The inventory/production versus time and optimal development cost versus optimal reliability are also demonstrated graphically.

Suggested Citation

  • Biswajit Sarkar & Kripasindhu Chaudhuri & Shib Sankar Sana, 2010. "A stock-dependent inventory model in an imperfect production process," International Journal of Procurement Management, Inderscience Enterprises Ltd, vol. 3(4), pages 361-378.
  • Handle: RePEc:ids:ijpman:v:3:y:2010:i:4:p:361-378
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    Citations

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    Cited by:

    1. Sarkar, Biswajit & Seok, Hyesung & Jana, Tapas Kumar & Dey, Bikash Koli, 2023. "Is the system reliability profitable for retailing and consumer service of a dynamical system under cross-price elasticity of demand?," Journal of Retailing and Consumer Services, Elsevier, vol. 75(C).
    2. Shaktipada Bhuniya & Biswajit Sarkar & Sarla Pareek, 2019. "Multi-Product Production System with the Reduced Failure Rate and the Optimum Energy Consumption under Variable Demand," Mathematics, MDPI, vol. 7(5), pages 1-20, May.
    3. Mitali Sarkar & Sungjun Kim & Jihed Jemai & Baishakhi Ganguly & Biswajit Sarkar, 2019. "An Application of Time-Dependent Holding Costs and System Reliability in a Multi-Item Sustainable Economic Energy Efficient Reliable Manufacturing System," Energies, MDPI, vol. 12(15), pages 1-19, July.
    4. Md. Tariqul Islam & Abdullahil Azeem & Masum Jabir & Ananna Paul & Sanjoy Kumar Paul, 2022. "An inventory model for a three-stage supply chain with random capacities considering disruptions and supplier reliability," Annals of Operations Research, Springer, vol. 315(2), pages 1703-1728, August.
    5. Chang Wook Kang & Misbah Ullah & Mitali Sarkar & Muhammad Omair & Biswajit Sarkar, 2019. "A Single-Stage Manufacturing Model with Imperfect Items, Inspections, Rework, and Planned Backorders," Mathematics, MDPI, vol. 7(5), pages 1-18, May.
    6. R. Sundara rajan & R. Uthayakumar, 2017. "Comprehensive solution procedure for optimizing replenishment policies of instantaneous deteriorating items with stock-dependent demand under partial trade credit linked to order quantity," International Journal of System Assurance Engineering and Management, Springer;The Society for Reliability, Engineering Quality and Operations Management (SREQOM),India, and Division of Operation and Maintenance, Lulea University of Technology, Sweden, vol. 8(2), pages 1343-1373, November.
    7. Sarkar, Mitali & Sarkar, Biswajit, 2013. "An economic manufacturing quantity model with probabilistic deterioration in a production system," Economic Modelling, Elsevier, vol. 31(C), pages 245-252.
    8. R. Uthayakumar & M. Rameswari, 2012. "An Economic Production Quantity Model for Defective Items with Trapezoidal type Demand Rate," Journal of Optimization Theory and Applications, Springer, vol. 154(3), pages 1055-1079, September.
    9. Sarkar, Biswajit & Sarkar, Sumon, 2013. "An improved inventory model with partial backlogging, time varying deterioration and stock-dependent demand," Economic Modelling, Elsevier, vol. 30(C), pages 924-932.
    10. Prasanta Kumar Ghosh & Amalesh Kumar Manna & Jayanta Kumar Dey & Samarjit Kar, 2023. "Optimal production run in an imperfect production process with maintenance under warranty and product insurance," OPSEARCH, Springer;Operational Research Society of India, vol. 60(2), pages 720-752, June.
    11. Sarkar, Biswajit & Sarkar, Mitali & Ganguly, Baishakhi & Cárdenas-Barrón, Leopoldo Eduardo, 2021. "Combined effects of carbon emission and production quality improvement for fixed lifetime products in a sustainable supply chain management," International Journal of Production Economics, Elsevier, vol. 231(C).
    12. Amir Hossein Nobil & Amir Hosein Afshar Sedigh & Behrouz Afshar-Nadjafi, 2020. "Lot-sizing problem for a defective processing system with categorized items, backordering and pricing policy," Journal of Revenue and Pricing Management, Palgrave Macmillan, vol. 19(4), pages 255-265, August.
    13. Muhammad Tayyab & Biswajit Sarkar & Bernardo Nugroho Yahya, 2018. "Imperfect Multi-Stage Lean Manufacturing System with Rework under Fuzzy Demand," Mathematics, MDPI, vol. 7(1), pages 1-18, December.
    14. Shaofu Du & Yujiao Zhu & Tengfei Nie & Haisuo Yu, 2018. "Loss-averse preferences in a two-echelon supply chain with yield risk and demand uncertainty," Operational Research, Springer, vol. 18(2), pages 361-388, July.
    15. Mohammed Alkahtani & Muhammad Omair & Qazi Salman Khalid & Ghulam Hussain & Imran Ahmad & Catalin Pruncu, 2021. "A COVID-19 Supply Chain Management Strategy Based on Variable Production under Uncertain Environment Conditions," IJERPH, MDPI, vol. 18(4), pages 1-23, February.
    16. Jin, Tongdan & Tian, Yu, 2012. "Optimizing reliability and service parts logistics for a time-varying installed base," European Journal of Operational Research, Elsevier, vol. 218(1), pages 152-162.
    17. Wakhid Ahmad Jauhari & I Nyoman Pujawan & Mokh Suef, 2023. "Sustainable inventory management with hybrid production system and investment to reduce defects," Annals of Operations Research, Springer, vol. 324(1), pages 543-572, May.
    18. Bimal Kumar Sett & Bikash Koli Dey & Biswajit Sarkar, 2020. "Autonomated Inspection Policy for Smart Factory—An Improved Approach," Mathematics, MDPI, vol. 8(10), pages 1-19, October.
    19. Karuppuchamy Annadurai & Ramasamy Uthayakumar, 2014. "Ordering Cost Reduction in Inventory Model with Defective Items and Backorder Price Discount," Journal of Optimization, Hindawi, vol. 2014, pages 1-14, November.
    20. Mubashir Hayat & Bashir Salah & Misbah Ullah & Iftikhar Hussain & Razaullah Khan, 2020. "Shipment Policy for an Economic Production Quantity Model Considering Imperfection and Transportation Cost," Sustainability, MDPI, vol. 12(21), pages 1-16, October.
    21. Sarkar, Biswajit & Sarkar, Sumon, 2013. "Variable deterioration and demand—An inventory model," Economic Modelling, Elsevier, vol. 31(C), pages 548-556.
    22. Waseem Sajjad & Misbah Ullah & Razaullah Khan & Mubashir Hayat, 2022. "Developing a Comprehensive Shipment Policy through Modified EPQ Model Considering Process Imperfections, Transportation Cost, and Backorders," Logistics, MDPI, vol. 6(3), pages 1-20, June.

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