Meshing Contact Impact Properties of Circular Arc Tooth Trace Cylindrical Gear Based on Rotating Knife Dish Milling Process

Taking the circular arc tooth trace (CATT) cylindrical gear as a research object, in order to obtain the CATT cylindrical gear’s meshing contact impact properties, the meshing contact impact hypothesis of the CATT cylindrical gear was put forward based on the contact dynamics theory and gear transmission physical model, and the gear mesh contact impact model was set up further. The finite element solution algorithm for solving the impact problem was given. Then, the accurate 3D model was set up based on the gear tooth surface equation, and the finite element analysis models of the meshing contact impact with different impact positions were established further. The model was to study the distribution rule of the gear surface meshing contact impact stress and relationship between the impact velocity, impact position, and the impact stress. Moreover, the reason for the maximum impact stresses distribution rule of primary and secondary impact tooth surface was discussed. Research result shows the driven wheel dangerous areas of gear root impact are the gear top of the primary impact tooth surface and the gear root of the secondary impact tooth surface; the driven wheel dangerous areas of gear top impact are the gear root of the primary impact tooth surface and gear top of the secondary impact tooth surface; the driven wheel dangerous areas of pitch circle are the gear root and pitch circle of secondary impact tooth surface; and impact velocity and impact position have a major influence on the impact stress. The study results provide a theoretical basis for the dynamic design and industrial application of CATT cylindrical gears.