A Novel Battery Self-Heating Method Based on Drive Circuit Reconfiguration Compatible with Both Preheating and On-Route Heating

To reduce vehicular emission pollution in cold regions and maximize sustainable development of transportation, AC self-heating of electric vehicles is acknowledged as an efficient approach to mitigate the decline in Li-ion battery performance under low-temperature conditions. This paper introduces a novel battery self-heating approach based on reconfiguration of the drive circuit, which is compatible with both preheating and on-route heating. The undesired torque generated by the heating current can be inherently nullified regardless of the rotor position. The control of heating and driving currents is entirely decoupled, facilitating straightforward adaptation to a range of heating strategies. Furthermore, a battery electro-thermal model is proposed and integrated with the drive system model to estimate the battery temperature evolution. Comprehensive experiments are designed to validate the operating principle and the accuracy of battery temperature estimation under various working conditions. The results present a high fidelity between the experimental data and the simulation outcomes. The root mean square errors of the predicted battery temperature under all the constant and combined driving conditions are less than 1 °C.