High-Efficiency Integrated Technology System for Longwall Paste Backfilling Mining: Development, Validation, and Economic Feasibility

Longwall paste backfilling mining is a core sustainable green mining technology for coal resources under buildings, railways and water bodies (BRW), yet its large-scale application is severely restricted by the sequential mining–isolation–backfilling–curing operation mode that causes low production efficiency and poor economic feasibility, which hinders the sustainable exploitation of BRW coal reserves and the ecological protection of mining areas. Taking the E1302-B paste backfilling face of Gaohe Coal Mine as the engineering background, this study systematically identified the key efficiency-restricting factors considering the face’s complex geological conditions (maximum roof–floor undulation 300 mm, 72.6% of roof–floor dip angle >1° and irregular cross-section), including low isolation efficiency, cumbersome backfilling process, prolonged paste curing time and insufficient system operation controllability. Technological innovations were carried out from four core dimensions: high-efficiency isolation, high-efficiency backfilling, accelerated curing and intelligent safety control, and a high-efficiency integrated technology system for longwall paste backfilling mining was thus formed, which realizes the synergistic improvement of mining efficiency, economic benefits and sustainability performance. Industrial test validation demonstrated that the technical system significantly boosts the efficiency of isolation, backfilling and solidification in the backfill mining cycle, cutting the time of a single backfill mining operation cycle by 57%. The annual production capacity of the E1302-B face was increased to 0.81 Mt, with a comprehensive backfilling mining cost of 466.63 CNY/t, an annual economic benefit of 108.03 million CNY and a static investment return rate of 48.96%. The E1306 face achieved an even higher annual production capacity of 1.12 Mt with a static investment return rate of 74.94%. This technology system effectively breaks the efficiency and economic bottlenecks of traditional longwall paste backfilling mining, realizes the dual improvement of backfilling mining efficiency and economic benefits, and further releases the ecological, resource and economic sustainability value of paste backfilling mining. It provides technical support and practical approaches for the large-scale application of longwall paste backfilling mining, and lays a solid foundation for the sustainable development of the coal industry under the dual-carbon goal, especially for the balanced development of coal resource exploitation and mining area ecological protection.