IDEAS home Printed from https://ideas.repec.org/a/gam/jsusta/v18y2026i12p6299-d1970888.html

IoT-Enabled Sustainability in Production Systems: A Systematic Review of Industry 4.0 Mechanisms and the Transition Toward Human-Centric Manufacturing

Author

Listed:
  • Reina Verónica Román-Salinas

    (Departamento de Ingeniería Industrial, TecNM-Instituto Tecnológico Superior de Pánuco, Veracruz 93990, Mexico)

  • Marco Antonio Díaz-Martínez

    (Departamento de Posgrado e Investigación, TecNM-Instituto Tecnológico Superior de Pánuco, Veracruz 93990, Mexico)

  • Yadira Aracely Fuentes-Rubio

    (Departamento de Ingeniería Eléctrica y Electrónica, UAMRR-Universidad Autónoma de Tamaulipas, Ciudad Victoria 87000, Mexico)

  • Rocío del Carmen Vargas-Castilleja

    (División de Estudios de Posgrado e Investigación, Facultad de Ingeniería Tampico, Universidad Autónoma de Tamaulipas, Tampico 89336, Mexico)

  • Guadalupe Esmeralda Rivera-García

    (Departamento de Ingeniería en Sistemas Computacionales, TecNM-Instituto Tecnológico Superior de Pánuco, Veracruz 93990, Mexico)

  • Juan Carlos Ramírez-Vázquez

    (Departamento de Ingeniería en Electrónica, TecNM-Instituto Tecnológico Superior de Pánuco, Veracruz 93990, Mexico)

  • Mario Alberto Morales-Rodríguez

    (Departamento de Ingeniería Industrial, UAMRA-Universidad Autónoma de Tamaulipas, Reynosa 88740, Mexico)

  • Gabriela Cervantes-Zubirias

    (Departamento de Ingeniería Industrial, UAMRA-Universidad Autónoma de Tamaulipas, Reynosa 88740, Mexico)

  • Jose Roberto Grande-Ramírez

    (Departamento de Ingeniería Industrial-TecNM-Instituto Tecnológico de Orizaba, Veracruz 94320, Mexico)

Abstract

This study examines how the Internet of Things (IoT) acts as a key enabler of sustainability in industrial production systems within the Industry 4.0 paradigm, addressing the fragmented understanding of the mechanisms linking digital technologies to environmental, operational, and emerging human-centric outcomes. A systematic literature review was conducted following PRISMA 2020 guidelines using the Web of Science Core Collection. After applying explicit inclusion and exclusion criteria, 69 peer-reviewed studies published between 2016 and 2026 were analyzed through qualitative thematic synthesis and comparative analysis. The findings reveal that IoT functions as a foundational digital infrastructure enabling real-time monitoring, operational transparency, and data-driven decision-making in production environments. Four dominant application domains are identified: (i) energy and resource efficiency, (ii) production monitoring and control, (iii) predictive maintenance and asset management, and (iv) emerging human-centric production systems aligned with Industry 5.0. While IoT consistently improves operational reliability and resource efficiency, its contribution to the social dimension of sustainability remains comparatively underdeveloped. This study advances the existing literature by providing a mechanism-oriented synthesis that explains how IoT-enabled infrastructures generate sustainability outcomes across production systems. Furthermore, it establishes a conceptual bridge between Industry 4.0 digitalization and the transition toward human-centric and resilient manufacturing models associated with Industry 5.0. From a practical perspective, the results highlight that IoT adoption contributes to reducing energy consumption, optimizing resource utilization, and enhancing operational performance, while also supporting safer and more adaptive working environments. However, challenges related to data integration, workforce adaptation, and digital capability gaps persist, underscoring the need for inclusive and strategically aligned digital transformation processes.

Suggested Citation

  • Reina Verónica Román-Salinas & Marco Antonio Díaz-Martínez & Yadira Aracely Fuentes-Rubio & Rocío del Carmen Vargas-Castilleja & Guadalupe Esmeralda Rivera-García & Juan Carlos Ramírez-Vázquez & Mario, 2026. "IoT-Enabled Sustainability in Production Systems: A Systematic Review of Industry 4.0 Mechanisms and the Transition Toward Human-Centric Manufacturing," Sustainability, MDPI, vol. 18(12), pages 1-30, June.
  • Handle: RePEc:gam:jsusta:v:18:y:2026:i:12:p:6299-:d:1970888
    as

    Download full text from publisher

    File URL: https://www.mdpi.com/2071-1050/18/12/6299/pdf
    Download Restriction: no

    File URL: https://www.mdpi.com/2071-1050/18/12/6299/
    Download Restriction: no
    ---><---

    More about this item

    Keywords

    ;
    ;
    ;
    ;
    ;

    Statistics

    Access and download statistics

    Corrections

    All material on this site has been provided by the respective publishers and authors. You can help correct errors and omissions. When requesting a correction, please mention this item's handle: RePEc:gam:jsusta:v:18:y:2026:i:12:p:6299-:d:1970888. See general information about how to correct material in RePEc.

    If you have authored this item and are not yet registered with RePEc, we encourage you to do it here. This allows to link your profile to this item. It also allows you to accept potential citations to this item that we are uncertain about.

    We have no bibliographic references for this item. You can help adding them by using this form .

    If you know of missing items citing this one, you can help us creating those links by adding the relevant references in the same way as above, for each refering item. If you are a registered author of this item, you may also want to check the "citations" tab in your RePEc Author Service profile, as there may be some citations waiting for confirmation.

    For technical questions regarding this item, or to correct its authors, title, abstract, bibliographic or download information, contact: MDPI Indexing Manager The email address of this maintainer does not seem to be valid anymore. Please ask MDPI Indexing Manager to update the entry or send us the correct address (email available below). General contact details of provider: https://www.mdpi.com .

    Please note that corrections may take a couple of weeks to filter through the various RePEc services.

    IDEAS is a RePEc service. RePEc uses bibliographic data supplied by the respective publishers.