Actions and Methods for Achieving Industry 5.0-Driven Lean Manufacturing Transformation: A Strategic Roadmap

Although Industry 4.0 has successfully advanced lean manufacturing through digitalization and automation, its primary focus on operational efficiency leaves emerging strategic priorities—human-centricity, sustainability, and resilience—outside its original scope. The Industry 5.0 agenda explicitly elevates these three pillars, creating new potential to drive lean transformation. However, how Industry 5.0 can systematically drive lean manufacturing transformation remains unclear. To address this knowledge gap, this study develops a strategic roadmap. First, a content-centric literature review identifies 12 key enablers for Industry 5.0-driven lean manufacturing. Second, Fuzzy Interpretive Structural Modeling (FISM) and expert opinions determine hierarchical relationships among the enablers and construct a multi-level structural model. Third, Matrices d’Impacts Croisés Multiplication Appliquée à un Classement (MICMAC) analysis evaluates the driving power and dependence of each enabler. Finally, a strategic roadmap is developed based on expert synthesis. The findings reveal that “government regulation and incentives” and “employee skill training” are the most critical enablers, while “value chain design and improvement” and “resource input and return” are the most complex and difficult to develop. The roadmap highlights the mediating role of “stakeholder participation and collaboration.” Importantly, the roadmap addresses potential tensions in lean implementation—such as the carbon footprint trade-off of frequent small-batch transport—by embedding sustainability assessment into value chain design and technology governance. This study offers a practical guide for manufacturers to prioritize investments and sequence actions toward lean transformation in the Industry 5.0 era. The main contribution of this study is a strategic roadmap that explains how Industry 5.0 can enable lean manufacturing transformation through prioritized actions and hierarchical enablers, while reconciling efficiency with sustainability and resilience goals. This roadmap offers a practical guide for manufacturers and policymakers to sequence investments and actions toward lean transformation in the Industry 5.0 era.