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Sustainable and Reliable Operation of EV Charging Infrastructure: A Lightweight Prototype-Driven Contrastive Learning Framework for Fault Diagnosis Under Class-Imbalanced Conditions

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  • Zhengyu Lei

    (Department of Electrical Engineering, Chongqing University, Chongqing 400044, China
    Chongqing University-University of Cincinnati Joint Co-op Institute, Chongqing University, Chongqing 400044, China
    Department of Electrical and Computer Engineering, University of Cincinnati, Cincinnati, OH 45221, USA)

  • Baowen Xing

    (Department of Electrical Engineering, Chongqing University, Chongqing 400044, China
    Department of Electrical and Computer Engineering, University of Cincinnati, Cincinnati, OH 45221, USA
    Department of Mechanical Engineering, Tianjin University of Technology, Tianjin 300384, China)

  • Jingrui Liu

    (Department of Electrical Engineering, Chongqing University, Chongqing 400044, China
    Chongqing University-University of Cincinnati Joint Co-op Institute, Chongqing University, Chongqing 400044, China
    Department of Electrical and Computer Engineering, University of Cincinnati, Cincinnati, OH 45221, USA)

  • Yuxin Yang

    (Department of Economy and Management, Wuhan University, Wuhan 430072, China)

  • Tianyuan Miao

    (Department of Electrical Engineering, Chongqing University, Chongqing 400044, China
    Chongqing University-University of Cincinnati Joint Co-op Institute, Chongqing University, Chongqing 400044, China)

  • Yingjie Lu

    (Department of Electrical Engineering, Chongqing University, Chongqing 400044, China
    Department of Electrical and Computer Engineering, University of Cincinnati, Cincinnati, OH 45221, USA
    Department of Mechanical Engineering, Sichuan University, Chengdu 610207, China)

Abstract

With the rapid growth of transportation electrification and smart energy systems, the reliable operation of electric vehicle (EV) charging infrastructure has become an important issue for sustainable transport, since charging faults may interrupt service and shorten equipment lifetime. However, practical charging environments are often characterized by heterogeneous operating conditions and severely imbalanced fault distributions, which limit the effectiveness of conventional fault diagnosis methods. To address these challenges, this study proposes a lightweight Proto-Contrastive Discriminative Learning (PCDL) framework for intelligent fault diagnosis in EV charging systems. The proposed method combines supervised contrastive learning with a prototype-distance discrimination mechanism to improve the identification of rare abnormal states under long-tailed data conditions. Heterogeneous charging features, including discrete control signals and continuous total harmonic distortion (THD) indicators, are projected into a discriminative embedding space, while anomaly detection is performed according to the relative distances between samples and class prototypes. Experimental results on a publicly available EV charging-pile monitoring dataset, containing 122,144 samples with four discrete control/safety features and two THD-based power-quality features, demonstrate that the proposed framework maintains stable detection performance under imbalance ratios of 1:1, 1:10, and 1:100. Under the most challenging 1:100 condition, the proposed method achieves an F 1-score of 84.21%, representing a 29.08% improvement over the strongest baseline method. In addition, the framework requires only approximately 11 KB of memory and maintains CPU inference latency below 6.3 ms, demonstrating strong potential for real-time deployment on resource-constrained edge devices. These results suggest that the proposed framework can provide a lightweight diagnostic tool for practical charging stations and support safer and more reliable EV charging operation.

Suggested Citation

  • Zhengyu Lei & Baowen Xing & Jingrui Liu & Yuxin Yang & Tianyuan Miao & Yingjie Lu, 2026. "Sustainable and Reliable Operation of EV Charging Infrastructure: A Lightweight Prototype-Driven Contrastive Learning Framework for Fault Diagnosis Under Class-Imbalanced Conditions," Sustainability, MDPI, vol. 18(11), pages 1-24, June.
  • Handle: RePEc:gam:jsusta:v:18:y:2026:i:11:p:5783-:d:1961080
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