AHP in Design for Six Sigma Project Selection

Effective project selection is a critical determinant of success for Design for Six Sigma (DFSS), particularly in automotive environments defined by high technical complexity and constrained resources. Because these selection tasks involve competing priorities, they are fundamentally multi-criteria decision-making (MCDA) problems that directly impact a company’s economic performance. This paper proposes a hybrid decision-support framework that integrates the Analytic Hierarchy Process (AHP) with a normalized scoring model. In this approach, classical AHP pairwise comparisons are used to derive consistent criteria weights, while project alternatives are evaluated on a 1–10 normalized scale to ensure the model remains scalable and practical for an industrial setting. The framework was empirically validated through a case study in an automotive company evaluating twelve DFSS project concepts. The results reveal that experts prioritize Product Quality (33%) and Cost/Functionality (33%) above all other factors, with these two criteria accounting for 66% of the total decision weight. Furthermore, the study established classification rules where projects scoring above 7.2 showed high implementation potential, while those below 5.2 were frequently discontinued. This structured approach enables a transparent and justifiable prioritization process that supports economic and operational sustainability by significantly reducing wasted engineering hours and prototype costs.