Sustainable Lipase Immobilization on Eggshell Membrane Carriers: Economic and LCA Insights at Laboratory Scale

This study presents a comprehensive economic and environmental evaluation of immobilized lipases produced on eggshell membrane-based carriers from eggshell waste, based on laboratory-scale experiments. By integrating economic analysis (EA) and life cycle analysis (LCA), the key factors affecting the economic viability and environmental impact of the process were identified, supporting sustainable and circular biorefinery concepts. The EA estimated the total process cost at EUR 25.63 for 15 g of product, while the effective net cost was negative (EUR −14.81) due to the valorization of anhydrous calcium chloride as a valuable by-product. The effective net cost reduction from by-product valorization of the immobilized lipase was estimated at 0.99 EUR/g as the minimum selling price (MSP). When expressed per unit of enzymatic activity, the immobilized lipase on the eggshell waste membrane-based carrier shows a substantially lower cost (EUR/U) compared with representative commercial immobilized lipases, demonstrating clear catalytic cost-efficiency advantages. The cradle-to-gate life cycle assessment, conducted using ReCiPe 2016 quantification methods, highlighted electricity consumption during drying as the primary environmental hotspot, accounting for up to 57% of the global warming potential. Sensitivity and uncertainty analyses showed that energy consumption strongly influences the impact in terms of climate change and fossil resource depletion, while the impact of chemical use was minimal. These results show that energy-efficient process optimization, especially in the drying phase, is crucial for further improving environmental and economic performance. These results indicate that optimizing energy efficiency, especially during the drying phase, is crucial for further improving the production process of immobilized lipases on eggshell membrane-based carriers, both environmentally and economically.