Constructing a Cradle-to-Gate Carbon Emission Assessment and Analysis Framework Based on Life Cycle Thinking: A Case Study of Bicycle Brake Cable Products

In 2023, the bicycle industry in Taiwan reached a historic high. However, concerns about carbon emissions persist, particularly during the material acquisition and manufacturing stages of bicycle production. This study utilizes the Life Cycle Assessment (LCA) method, using SimaPro 9.5 for cradle-to-gate carbon emission data analysis. This study thoroughly examines the complete life cycle of a bicycle brake cable product through a carbon reduction evaluation tool, identifying carbon hotspots in the product’s life cycle. The data reveals that packaging accounts for the highest proportion of factory carbon emissions in the brake cable product analysis (34.42%), followed by the product’s casing (30.60%), with the leading materials being metal, plastic, and paper. Throughout the cradle-to-gate process, we collaborated with product developers to utilize the LCA carbon reduction evaluation tool to analyze the life cycle of the brake cable product. By aligning market and development needs, we supported manufacturers in identifying additional carbon reduction strategies at the material selection, mechanical design, and manufacturing process stages. These strategies include using natural raw materials, reducing packaging volume, developing lightweight products, and investing in integrated equipment. By implementing these measures, companies can reduce the product’s carbon footprint and enhance resource efficiency during production. This assessment tool serves as a communication bridge between designers and engineers, translating LCA quantitative data into references for design and management decision-making. It also functions as a simplified analytical tool for SMEs to conduct preliminary diagnosis of carbon emission hotspots and plan improvement directions, particularly suitable for manufacturers lacking consulting resources and carbon inventory capabilities. The research findings not only help companies integrate carbon reduction thinking early in product development, forming a closed-loop system of quantitative analysis and design actions, but also provide concrete references for Taiwan’s bicycle industry to promote supply chain collaboration, achieve green transformation, and meet global carbon reduction goals.