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Sustainable Integrated Approach to Waste Treatment in Automotive Industry: Solidification/Stabilization, Valorization, and Techno-Economic Assessment

Author

Listed:
  • Marija Štulović

    (Innovation Center of the Faculty of Technology and Metallurgy in Belgrade Ltd., University of Belgrade, 11120 Belgrade, Serbia)

  • Dragana Radovanović

    (Innovation Center of the Faculty of Technology and Metallurgy in Belgrade Ltd., University of Belgrade, 11120 Belgrade, Serbia)

  • Zoran Anđić

    (Innovative Centre of the Faculty of Chemistry in Belgrade Ltd., University of Belgrade, 11000 Belgrade, Serbia)

  • Nela Vujović

    (Institute for Technology of Nuclear and Other Mineral Raw Materials (ITNMS), Belgrade, 11040 Belgrade, Serbia)

  • Jelena Ivanović

    (Faculty of Technology and Metallurgy, University of Belgrade, 11120 Belgrade, Serbia)

  • Sanja Jevtić

    (Faculty of Technology and Metallurgy, University of Belgrade, 11120 Belgrade, Serbia)

  • Željko Kamberović

    (Faculty of Technology and Metallurgy, University of Belgrade, 11120 Belgrade, Serbia)

Abstract

An integrated approach to waste management is based on efficient and safe methods for waste prevention, recycling, and safe waste treatment. In accordance with these principles, in this study, non-hazardous aluminosilicate waste (dust and sand) was used in the solidification/stabilization (S/S) treatment of hazardous waste (coating, emulsion, and sludge) from the automotive industry. Also, the oily component of the waste was valorized and investigated for energy recovery through co-incineration. The two S/S processes were proposed and their sustainability was assessed by utilizing all types of waste generated in the same plant, obtaining stabilized material suitable for safe disposal and oil phases for further valorization, and by techno-economic analysis. The efficiency of the S/S processes was evaluated by measuring unconfined compressive strength, hydraulic conductivity, density, and the EN 12457-4 standard leaching test of S/S products, along with XRD, SEM-EDS, and TG-DTG analyses. The possibility of using the oil phase was assessed based on its calorific value. The techno-economic assessment compared the investments, operating costs, and potential savings of both treatment scenarios. The results show that an integrated approach enables safe waste immobilization and resource recovery, contributing to environmental protection and economic benefits.

Suggested Citation

  • Marija Štulović & Dragana Radovanović & Zoran Anđić & Nela Vujović & Jelena Ivanović & Sanja Jevtić & Željko Kamberović, 2025. "Sustainable Integrated Approach to Waste Treatment in Automotive Industry: Solidification/Stabilization, Valorization, and Techno-Economic Assessment," Sustainability, MDPI, vol. 17(19), pages 1-22, September.
    • Handle: RePEc:gam:jsusta:v:17:y:2025:i:19:p:8553-:d:1756650
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    References listed on IDEAS

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    1. Marija Štulović & Dragana Radovanović & Željko Kamberović & Marija Korać & Zoran Anđić, 2019. "Assessment of Leaching Characteristics of Solidified Products Containing Secondary Alkaline Lead Slag," IJERPH, MDPI, vol. 16(11), pages 1-16, June.
    2. Yin Hui Lai & Irene Mei Leng Chew, 2022. "Wastewater System Integration: A Biogenic Waste Biorefinery Eco-Industrial Park," Sustainability, MDPI, vol. 14(24), pages 1-12, December.
    3. Dinko Đurđević & Saša Žiković & Paolo Blecich, 2022. "Sustainable Sewage Sludge Management Technologies Selection Based on Techno-Economic-Environmental Criteria: Case Study of Croatia," Energies, MDPI, vol. 15(11), pages 1-23, May.
    4. Henning Wilts & Nadja Von Gries & Bettina Bahn-Walkowiak, 2016. "From Waste Management to Resource Efficiency—The Need for Policy Mixes," Sustainability, MDPI, vol. 8(7), pages 1-16, July.
    5. Einara Blanco Machin & Daniel Travieso Pedroso & Daviel Gómez Acosta & Maria Isabel Silva dos Santos & Felipe Solferini de Carvalho & Adrian Blanco Machín & Matías Abner Neira Ortíz & Reinaldo Sánchez, 2022. "Techno-Economic and Environmental Assessment of Municipal Solid Waste Energetic Valorization," Energies, MDPI, vol. 15(23), pages 1-17, November.
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