Optimizing Carbon Footprint and Strength in High-Performance Concrete Through Data-Driven Modeling

High-performance concrete (HPC) is an essential construction material used for modern buildings and infrastructure assets, recognized for its exceptional strength, durability, and performance under harsh situations. Nonetheless, the HPC production process frequently correlates with elevated carbon emissions, principally attributable to the high quantity of cement utilized, which significantly influences its carbon footprint. In this study, data-driven modeling and optimization strategies are employed to minimize the carbon footprint of high-performance concretes while keeping their performance properties. Starting from an experimental dataset, artificial neural networks (ANNs), ensemble techniques (ETs), and Gaussian process regression (GPR) are employed to yield predictive models for compressive strength of HPC mixes. The model’s input variables are the various components of HPC: cement, water, superplasticizer, fly ash, blast furnace slag, and coarse and fine aggregates. Models are trained using a dataset of 356 records. Results proved that the GPR-based model exhibits excellent accuracy with a determination coefficient of 0.90. The prediction model is used in a double objective optimization task formulated to identify mix configurations that allow for high mechanical performance aligned with a reduced carbon emission. The multi-objective optimization task is undertaken using genetic algorithms (GAs). Promising results are obtained when the machine learning prediction model is associated with GA optimization to identify strong yet sustainable mix configurations.