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Laser-Induced Surface Vitrification for the Sustainable Stabilization of Copper Tailings

Author

Listed:
  • César Sáez-Navarrete

    (Department of Chemical and Bioprocess Engineering, School of Engineering, Pontificia Universidad Católica de Chile, Av. Vicuña Mackenna 4860, Macul, Santiago 7820436, Chile
    Research Center for Nanotechnology and Advanced Materials, Pontificia Universidad Católica de Chile, Av. Vicuña Mackenna 4860, Macul, Santiago 7820436, Chile
    Energy Center, Pontificia Universidad Católica de Chile, Av. Vicuña Mackenna 4860, Macul, Santiago 7820436, Chile)

  • Xavier Baraza

    (Faculty of Economics and Business, Universitat Oberta de Catalunya, Rambla del Poblenou 156, 08018 Barcelona, Spain)

  • Jorge Ramos-Grez

    (Department of Mechanical and Metallurgical Engineering, School of Engineering, Pontificia Universidad Católica de Chile, Av. Vicuña Mackenna 4860, Santiago 8320165, Chile)

  • Carmen Sans

    (Department of Chemical Engineering and Analytical Chemistry, Faculty of Chemistry, Universitat de Barcelona, C/Martí i Franqués 1, 08028 Barcelona, Spain)

  • Claudia Arauzo

    (Department of Chemical and Bioprocess Engineering, School of Engineering, Pontificia Universidad Católica de Chile, Av. Vicuña Mackenna 4860, Macul, Santiago 7820436, Chile)

  • Yoandy Coca

    (Department of Chemical and Bioprocess Engineering, School of Engineering, Pontificia Universidad Católica de Chile, Av. Vicuña Mackenna 4860, Macul, Santiago 7820436, Chile)

Abstract

This study introduces CO 2 laser surface vitrification as an innovative method for managing copper mining tailings, offering a sustainable solution to critical challenges in mineral processing. This technique transforms tailings into a stable and impermeable layer, immobilizing hazardous metals contained within them. By achieving vitrification at the surface level and operating at temperatures around 1200 °C, the process significantly reduces energy consumption compared to traditional vitrification methods, making it suitable for large-scale applications in remote mining sites. Detailed geochemical and mechanical analyses confirmed the formation of a dense vitreous matrix with high hardness (7.19–7.48 GPa) and reduced permeability, ensuring compliance with stringent environmental regulations. However, the brittle nature of the vitrified layer underscores the need for further research to enhance mechanical resilience. This work positions CO 2 laser vitrification as a transformative approach for integrating energy-efficient technologies into mineral processing, addressing key environmental concerns while advancing the sustainable management of mining waste.

Suggested Citation

  • César Sáez-Navarrete & Xavier Baraza & Jorge Ramos-Grez & Carmen Sans & Claudia Arauzo & Yoandy Coca, 2025. "Laser-Induced Surface Vitrification for the Sustainable Stabilization of Copper Tailings," Sustainability, MDPI, vol. 17(13), pages 1-17, June.
  • Handle: RePEc:gam:jsusta:v:17:y:2025:i:13:p:5676-:d:1683330
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