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(Re)layout as a Strategy for Implementing Cleaner Production: Proposal for a Furniture Industry Company

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  • Patrícia Soares Lins

    (Post-Graduation in Industrial Engineering (PEI), Federal University of Bahia (UFBA), Salvador 40210-630, Brazil
    Department of Interior Design Technology, Federal Institute of Alagoas (IFAL), Maceió 57035-660, Brazil)

  • Asher Kiperstok

    (Post-Graduation in Industrial Engineering (PEI), Federal University of Bahia (UFBA), Salvador 40210-630, Brazil)

  • Rita Dione Araujo Cunha

    (Post-Graduation in Industrial Engineering (PEI), Federal University of Bahia (UFBA), Salvador 40210-630, Brazil)

  • Áurea Luiza Quixabeira Rosa e Silva Rapôso

    (Department of Interior Design Technology, Federal Institute of Alagoas (IFAL), Maceió 57035-660, Brazil
    Post-Graduation Program in Environmental Technology (PPGTEC), Federal Institute of Alagoas (IFAL), Maceió 57035-660, Brazil)

  • Eugenio Andrés Díaz Merino

    (Post-Graduation Program in Design and Post-Graduation Program in Production Engineering, Federal University of Santa Catarina (UFSC), Florianópolis 88040-900, Brazil)

  • Sandro Fábio César

    (Post-Graduation in Industrial Engineering (PEI), Federal University of Bahia (UFBA), Salvador 40210-630, Brazil)

Abstract

This article includes the proposal of a (re)layout project as a strategy to implement Cleaner Production (CP) practices, with a furniture manufacturing company in the Brazilian municipality of Palhoça (Santa Catarina, Brazil) as a case study. This work is characterized as applied research, using a multi-methodological approach, being subdivided into two different steps: literature review and case study. The (re)layout project led to an increase of the administrative area by 25.18%, having had a positive impact on the management areas, aiming towards the integration of Environmental Management, ecodesign, Production Planning and Control sectors. The project led to a decrease of the total stock area of raw materials/storage by 70.01 m 2 , representing a reduction of 25.59% when compared to the previous area. The project resulted in an increase of the plant production capacity, increasing the production area by 33.33%, thus optimizing areas and sectors, combining those which are inter-related. The byproducts also stood out in the layout mapping, with the areas allocated to byproducts being reduced by 51.69%. Therefore, the Sustainable Development Goals (SDG) were fulfilled. The removal of physical waste and production losses can be achieved from a (re)layout project integrated with CP by optimizing, areas, sectors, flows and processes.

Suggested Citation

  • Patrícia Soares Lins & Asher Kiperstok & Rita Dione Araujo Cunha & Áurea Luiza Quixabeira Rosa e Silva Rapôso & Eugenio Andrés Díaz Merino & Sandro Fábio César, 2021. "(Re)layout as a Strategy for Implementing Cleaner Production: Proposal for a Furniture Industry Company," Sustainability, MDPI, vol. 13(23), pages 1-30, November.
    • Handle: RePEc:gam:jsusta:v:13:y:2021:i:23:p:13109-:d:688648
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    References listed on IDEAS

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    1. Petra Schneider & Klaus-Dieter Oswald & Wolfgang Riedel & Andreas Meyer & Georg Schiller & Tamara Bimesmeier & Viet Anh Pham Thi & Long Nguyen Khac, 2018. "Engineering Perspectives and Environmental Life Cycle Optimization to Enhance Aggregate Mining in Vietnam," Sustainability, MDPI, vol. 10(2), pages 1-23, February.
    2. Roberto Leite & Marlene Amorim & Mário Rodrigues & Geraldo Oliveira Neto, 2019. "Overcoming Barriers for Adopting Cleaner Production: A Case Study in Brazilian Small Metal-Mechanic Companies," Sustainability, MDPI, vol. 11(17), pages 1-14, September.
    3. Carlos Mario Gutiérrez Aguilar & Ronald Panameño & Alexei Perez Velazquez & Beatriz Elena Angel Álvarez & Asher Kiperstok & Sandro Fábio César, 2017. "Cleaner Production Applied in a Small Furniture Industry in Brazil: Addressing Focused Changes in Design to Reduce Waste," Sustainability, MDPI, vol. 9(10), pages 1-17, October.
    4. Ronald Panameño & Carlos Mario Gutiérrez-Aguilar & Beatriz Elena Angel & Sandro Fábio-César & Asher Kiperstok, 2019. "Cleaner Production and LCA as Complementary Tools in Environmental Assessment: Discussing Tradeoffs Assessment in a Case of Study within the Wood Sector in Brazil," Sustainability, MDPI, vol. 11(18), pages 1-19, September.
    5. Patrícia Soares Lins & Rita Dione Araujo Cunha & Asher Kiperstok & Áurea Luiza Quixabeira Rosa e Silva Rapôso & Sandro Fábio César, 2020. "Opportunities for Cleaner Production (CP) Using Process Flow Analysis: Case Study of a Furniture Manufacturer in the City of Palhoça (SC, Brazil)," Sustainability, MDPI, vol. 12(3), pages 1-24, January.
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