Approximated Adaptive Dynamic Programming Control of Axial-Piston Pump

This article presents the synthesis, real-time implementation, and experimental validation of an approximated adaptive dynamic programming (AADP) actor–critic controller for precise flow rate regulation of a variable-displacement axial-piston pump designed for open-circuit hydraulic systems. Replacing the conventional hydro-mechanical regulator with an electrohydraulic proportional spool valve, the model-free controller employs two compact two-layer neural networks: the actor generates valve PWM signals from the flow tracking error, its integral, and measured discharge pressure, while the critic approximates the infinite-horizon quadratic cost-to-go via the online solution of the Bellman equation through gradient descent on Bellman residuals. Lyapunov analysis establishes closed-loop stability under bounded learning rates, with initial weights tuned via nominal plant simulation to ensure convergence from feasible starting policies. After extensive laboratory testing across four fixed loading conditions and dynamic load variations, the adaptive controller demonstrated superior performance compared with a proportional-integral (PI) controller, a Lyapunov model-reference adaptive controller (LMRAC), and an H ∞ controller (Hinf). Real-time metrics confirm bounded critic signals and near-zero Bellman errors, validating optimal policy convergence amid unmodeled hydraulic nonlinearities.