Author
Listed:
- Luong Nguyen
(Department of Industrial and Systems Engineering, North Carolina Agricultural and Technical State University, Greensboro, NC 27411, USA
Continuous Improvement and Industrial & System Engineering Department, Hanesbrands Corporation, Winston-Salem, NC 27101, USA)
- Oscar Mayet
(Continuous Improvement and Industrial & System Engineering Department, Hanesbrands Corporation, Winston-Salem, NC 27101, USA)
- Salil Desai
(Department of Industrial and Systems Engineering, North Carolina Agricultural and Technical State University, Greensboro, NC 27411, USA)
Abstract
Background: In a fast-changing sector, apparel distribution centers (DCs) are under increasing pressure to meet labor intensive operational requirements, short delivery windows, and variable demand in the rapidly changing apparel industry. Traditional labor forecasting methods often fail in dynamic environments, leading to inefficiencies, inadequate staffing, and reduced responsiveness. Methods: This comprehensive review discusses AI-enhanced labor forecasting tools that support flexible workforce planning in apparel DCs using a PRISMA methodology. To provide proactive, data-driven scheduling recommendations, the model combines machine learning algorithms with workforce metrics and real-time operational data. Results: Key performance indicators such as throughput per work hour, skill alignment among employees, and schedule adherence were used to assess performance. Apparel distribution centers can significantly benefit from real-time, adaptive decision-making made possible by AI technologies in contrast to traditional models that depend on static forecasts and human scheduling. These include LSTM for time-series prediction, XGBoost for performance-based staffing, and reinforcement learning for flexible task assignments. Conclusions: The paper demonstrates the potential of AI in workforce planning and provides useful guidance for the digitization of labor management in the clothing distribution industry for dynamic and responsive supply chains.
Suggested Citation
Luong Nguyen & Oscar Mayet & Salil Desai, 2025.
"Operational and Supply Chain Growth Trends in Basic Apparel Distribution Centers: A Comprehensive Review,"
Logistics, MDPI, vol. 9(4), pages 1-26, October.
Handle:
RePEc:gam:jlogis:v:9:y:2025:i:4:p:154-:d:1782848
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