CsPbI 3 Perovskites at the Edge of Commercialization: Persistent Barriers, Multidisciplinary Solutions, and the Emerging Role of AI

All-inorganic cesium lead iodide (CsPbI 3 ) has been investigated for more than a decade as an absorber for perovskite photovoltaics thanks to its attractive bandgap, thermal robustness compared with hybrid perovskites, and compatibility with tandem concepts. Yet, despite remarkable efficiency progress, CsPbI 3 remains far from widespread commercialization. The core roadblock is the metastability of the photoactive black perovskite phases (α/γ/β) against transformation to the photoinactive yellow δ-phase under realistic conditions, amplified by defect chemistry, ion migration, and interfacial reactions. Additional barriers arise from scale-up constraints (film uniformity, throughput, solvent management), long-term operational stability (humidity, heat, UV, bias), and environmental/safety requirements, especially lead containment, sequestration, and end-of-life strategies. This review critically analyzes the intertwined physical, chemical, and engineering factors that still limit CsPbI 3 deployment, with emphasis on how solutions in one domain can fail without co-design in others. This review summarizes state-of-the-art stabilization strategies (size/strain engineering, additive/doping routes, surface/interface passivation, and encapsulation), highlight scalable manufacturing pathways including solvent-minimized and vacuum-assisted approaches, and discuss lead-mitigation technologies such as Pb-adsorbing functional layers. Finally, I argue that artificial intelligence (AI)—from machine-learning stability models to process monitoring, robotic optimization, and digital twins—has become essential to navigate the enormous parameter space of CsPbI 3 materials and manufacturing. It concludes with actionable recommendations and future directions toward bankable, scalable, and sustainable CsPbI 3 photovoltaics.