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Advances in Hydrogen Pipeline Joints: Materials, Sealing Structures, and Intelligent Monitoring for Safe Hydrogen Transport

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  • Siyan Hong

    (National & Local Joint Engineering Research Center of Harbor Oil & Gas Storage and Transportation Technology, Zhejiang Key Laboratory of Pollution Control for Port-Petrochemical Industry, Zhejiang Key Laboratory of Petrochemical Environmental Pollution Control, School of Petrochemical Engineering & Environment, Zhejiang Ocean University, Zhoushan 316022, China)

  • Xincheng Ma

    (National & Local Joint Engineering Research Center of Harbor Oil & Gas Storage and Transportation Technology, Zhejiang Key Laboratory of Pollution Control for Port-Petrochemical Industry, Zhejiang Key Laboratory of Petrochemical Environmental Pollution Control, School of Petrochemical Engineering & Environment, Zhejiang Ocean University, Zhoushan 316022, China)

  • Yapan Zhao

    (Beijing Design Branch of China Petroleum Engineering & Construction Corporation, Beijing 100084, China)

  • Miaomiao Zhang

    (National & Local Joint Engineering Research Center of Harbor Oil & Gas Storage and Transportation Technology, Zhejiang Key Laboratory of Pollution Control for Port-Petrochemical Industry, Zhejiang Key Laboratory of Petrochemical Environmental Pollution Control, School of Petrochemical Engineering & Environment, Zhejiang Ocean University, Zhoushan 316022, China)

  • Cuicui Li

    (National & Local Joint Engineering Research Center of Harbor Oil & Gas Storage and Transportation Technology, Zhejiang Key Laboratory of Pollution Control for Port-Petrochemical Industry, Zhejiang Key Laboratory of Petrochemical Environmental Pollution Control, School of Petrochemical Engineering & Environment, Zhejiang Ocean University, Zhoushan 316022, China)

  • Jun Luo

    (Beijing Design Branch of China Petroleum Engineering & Construction Corporation, Beijing 100084, China)

  • Yuanzhi Wang

    (Beijing Design Branch of China Petroleum Engineering & Construction Corporation, Beijing 100084, China)

  • Bingyuan Hong

    (National & Local Joint Engineering Research Center of Harbor Oil & Gas Storage and Transportation Technology, Zhejiang Key Laboratory of Pollution Control for Port-Petrochemical Industry, Zhejiang Key Laboratory of Petrochemical Environmental Pollution Control, School of Petrochemical Engineering & Environment, Zhejiang Ocean University, Zhoushan 316022, China
    College of Safety and Ocean Engineering, China University of Petroleum Beijing, Beijing 102249, China)

Abstract

Against the backdrop of the accelerating global energy transition toward clean and low-carbon sources, hydrogen energy is emerging as a vital component of future energy systems due to its zero-carbon emissions, high energy density, and renewable nature. The safe and efficient transportation of hydrogen is a critical link in the hydrogen energy industry chain. As core connecting components in hydrogen transmission systems, the sealing integrity, hydrogen embrittlement resistance, and long-term service reliability of hydrogen pipeline joints directly impact the stable operation of entire hydrogen transmission systems and the feasibility of large-scale application. This study systematically reviews the research literature on hydrogen pipeline joints from 2014 to 2025 using bibliometric and knowledge graph analysis methods based on the Web of Science Core Collection database. It constructs co-occurrence networks and clustering graphs of keywords to identify core research themes in this field, including hydrogen embrittlement failure mechanisms, degradation of sealing material properties, structural design optimization of joints, and intelligent monitoring and fault diagnosis. Furthermore, this study highlights existing research gaps in evaluating joints’ long-term service performance, developing low-cost and efficient manufacturing technologies, and verifying reliability under complex operating conditions. This study provides a systematic bibliometric perspective on hydrogen pipeline joint technology development, aiding in identifying research frontiers and technological evolution pathways. It offers theoretical support and decision-making references for the safe construction and standardized development of hydrogen energy infrastructure.

Suggested Citation

  • Siyan Hong & Xincheng Ma & Yapan Zhao & Miaomiao Zhang & Cuicui Li & Jun Luo & Yuanzhi Wang & Bingyuan Hong, 2026. "Advances in Hydrogen Pipeline Joints: Materials, Sealing Structures, and Intelligent Monitoring for Safe Hydrogen Transport," Energies, MDPI, vol. 19(6), pages 1-24, March.
  • Handle: RePEc:gam:jeners:v:19:y:2026:i:6:p:1408-:d:1890608
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