Shielded Capacitive Power Transmission (S-CPT) System Using Cast Iron

In this study, we investigate a shielded capacitive power transfer (S-CPT) system that employs cast iron road covers as transmission electrodes for both dynamic and static charging of electric vehicles. Coupling capacitance was evaluated from S-parameters using copper, aluminum, ductile cast iron, structural steel, and carbon steel electrodes, with additional comparisons of ductile iron surface conditions (casting, machining, electrocoating). In a four-plate S-CPT system operating at 13.56 MHz, capacitance decreased with electrode spacing, yet ductile cast iron reached ~70 pF at 2 mm, demonstrating a performance comparable to that of copper and aluminum despite having higher resistivity and permeability. Power transmission experiments using a Ø330 mm cast iron cover meeting road load standards achieved 58% efficiency at 100 W, maintained around 40% efficiency at power levels above 200 W, and retained 45% efficiency under 200 mm lateral displacement, confirming robust dynamic performance. Simulations showed that shield electrodes enhance grounding, stabilize potential, and reduce return-path impedance. Finite element analysis confirmed that the ductile cast iron electrodes can withstand a 25-ton design load. The proposed S-CPT concept integrates an existing cast iron infrastructure with thin aluminum receiving plates, enabling high efficiency, mechanical durability, EMI mitigation, and reduced installation costs, offering a cost-effective approach to urban wireless charging.