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Microbial Electrosynthesis: The Future of Next-Generation Biofuel Production—A Review

Author

Listed:
  • Radu Mirea

    (Romanian Research and Development Institute for Gas Turbines—COMOTI, 220D Iuliu Maniu Blvd, 061126 Bucharest, Romania)

  • Elisa Popescu

    (Department 14—Orthopedics, ”Carol Davila” University of Medicine and Pharmacy, 8 Eroii Sanitari Blvd, 020021 Bucharest, Romania)

  • Traian Zaharescu

    (National Research and Development Institute for Electrical Engineering, ICPE-CA, 313 Splaiul Unirii, 030138 Bucharest, Romania)

Abstract

Microbial electrosynthesis (MES) has emerged as a promising bio-electrochemical technology for sustainable CO 2 conversion into valuable organic compounds since it uses living electroactive microbes to directly convert CO 2 into value-added products. This review synthesizes advancements in MES from 2010 to 2025, focusing on the electrode materials, microbial communities, reactor engineering, performance trends, techno-economic evaluations, and future challenges, especially on the results reported between 2020 and 2025, thus highlighting that MES technology is now a technology to be reckoned with in the spectrum of biofuel technology production. While the current productivity and scalability of microbial electrochemical systems (MESs) remain limited compared to conventional CO 2 conversion technologies, MES offers distinct advantages, including process simplicity, as it operates under ambient conditions without the need for high pressures or temperatures; modularity, allowing reactors to be stacked or scaled incrementally to match varying throughput requirements; and seamless integration with circular economy strategies, enabling the direct valorization of waste streams, wastewater, or renewable electricity into valuable multi-carbon products. These features position MES as a promising platform for sustainable and adaptable CO 2 utilization, particularly in decentralized or resource-constrained settings. Recent innovations in electrode materials, such as conductive polymers and metal–organic frameworks, have enhanced electron transfer efficiency and microbial attachment, leading to improved MES performance. The development of diverse microbial consortia has expanded the range of products achievable through MES, with studies highlighting the importance of microbial interactions and metabolic pathways in product formation. Advancements in reactor design, including continuous-flow systems and membrane-less configurations, have addressed scalability issues, enhancing mass transfer and system stability. Performance metrics, such as the current densities and product yields, have improved due to exceptionally high product selectivity and surface-area-normalized production compared to abiotic systems, demonstrating the potential of MES for industrial applications. Techno-economic analyses indicate that while MES offers promising economic prospects, challenges related to cost-effective electrode materials and system integration remain. Future research should focus on optimizing microbial communities, developing advanced electrode materials, and designing scalable reactors to overcome the existing limitations. Addressing these challenges will be crucial for the commercialization of MES as a viable technology for sustainable chemical production. Microbial electrosynthesis (MES) offers a novel route to biofuels by directly converting CO 2 and renewable electricity into energy carriers, bypassing the costly biomass feedstocks required in conventional pathways. With advances in electrode materials, reactor engineering, and microbial performance, MES could achieve cost-competitive, carbon-neutral fuels, positioning it as a critical complement to future biofuel technologies.

Suggested Citation

  • Radu Mirea & Elisa Popescu & Traian Zaharescu, 2025. "Microbial Electrosynthesis: The Future of Next-Generation Biofuel Production—A Review," Energies, MDPI, vol. 18(19), pages 1-25, September.
  • Handle: RePEc:gam:jeners:v:18:y:2025:i:19:p:5187-:d:1761423
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