Research in Life Extension of Electrical Motors by Controlling the Impact of the Environment through Employing Peltier Effect

This paper explores the application of thermoelectric cooler/heater (TEC) modules (Peltier heat pumps devices) to control core and winding temperatures, aiming to reduce the effects of thermal cycling and moisture issues that affect the life of electrical machines. Electrical windings in a motor will fail for a variety of reasons, and a major contributor to adverse effects of a motor’s life is humidity. Due to thermal cycling, air containing moisture is drawn into a motor through a variety of access points such as terminal boxes, bearings, end covers and mounting systems. Even spare or replacement motors specially stored in heated spare equipment stores suffer from moisture ingress because of normal daily temperature changes. The better a machine can be kept warm, the less it is affected by moisture and the effects of mechanical stresses from cycling temperatures. A series of experiments were conducted, whereby a TEC was attached to a section of motor core and was set up to pump heat into the core segment. The thermal properties of the core material and the capacity to control winding temperatures along the core in specific locations and over time was measured. The results of this research demonstrate that the temperature of the motor can be tightly controlled, thus enabling the reduction of the effects of moisture, and reducing core and winding temperature differences. This has a positive influence in reducing the thermal stresses, which will result in improved insulation life and machine reliability.