Quantifying Circularity Through Product Lifetime Extension (PLE) Using Life Cycle Assessment (LCA)

This study quantified environmental impacts of circularity strategies in the manufacturing industry, focusing on maintenance-driven product lifetime extension (PLE) using Life Cycle Assessment (LCA). The analyzed case builds on earlier work, which showed that the product’s lifetime was shorter than the industry average lifetime and that the use phase was the dominant contributor to overall environmental impacts, identifying it as a key area for improvement. A computational code was developed to model maintenance-driven lifetime extension scenarios and to calculate selected total and normalized environmental impacts for the studied industrial process equipment. The model assumes maintenance-related impacts are smaller than the impacts avoided through reduced new production. Results show that while total impacts increase with longer use, normalized impacts per unit of production and per year of service life decrease by 58%, improving resource efficiency. Maintenance-driven PLE supports circular economy (CE) strategies by slowing material flows and extending product use. The findings highlight the importance of incorporating maintenance into circularity frameworks and life cycle-based decision-making.